Oil Debris Sensor with Display

Product catalog summary

Overview: The WearDetect Oil Debris Sensor is a real-time condition monitoring device designed for equipment using oil lubrication. It replaces a sump plug or fits within an oil bypass circuit, using a magnet to attract ferrous particles from oil, indicating wear in internal components. It can differentiate between fine and coarse debris and monitor oil temperature or water presence.

Key Features:

Captures fine and coarse ferrous debris.
Continuous or alert output for water presence or oil temperature.
Wide operating temperature range.
Local display unit for detected levels.
Available with 0-10V, 4-20mA, or CAN digital output.
Compatible with oils, fuels, and coolants.
Calibration software available.

Benefits:

Continuous real-time monitoring of ferrous debris and temperature.
Cost-effective, high-precision measurement.
Flexible mounting with separate electronics enclosure.
Easy installation in oil sump or bypass line.
User-calibratable for optimal performance.
Complements oil analysis and vibration monitoring.
Low cost of ownership.

Technical Specifications:

Supply Voltage: 6-26VDC (Voltage), 9-26VDC (Current), 5-26VDC (Digital CAN).
Power Consumption: <0.9W (Voltage), <5.6W (Current), <2.8W (Digital CAN).
Operating Temperature: -26°C to +150°C.
Sensor Protection: IP66/IP65.
Materials: Stainless Steel, FEP, PEI for sensor; Aluminium alloy, stainless steel, polyester for enclosure.
Weight: 0.7kg total.

Environmental and Compatibility:

Not designed for ATEX environments.
Compatible with diesel, gasoline, hydraulic, gear, mineral, vegetable oils, synthetic esters, semi-synthetic oils, polyalphaolefin, polyalkyleneglycol, ethylene glycol, water, and salt water.

Mounting and Ordering: Various thread sizes available for mounting, including M20x1.5, M22x1.5, M24x2.0, and NPT sizes. Optional in-flow adaptors and conduit kits are available.

For more information, contact Gill Sensors & Controls.

Catalog excerpts

Oil Debris Sensor with Display Real-time condition monitoring for equipment using oil lubrication The Qil Debris Sensor is designed for equipment that uses oil as a lubricant. Once fitted as a ‘smart’ sump plug replacement, or within an oil bypass circuit, the sensor uses a powerful magnet to attract ferrous particles suspended within the oil as a result of wear to the internal components. Able to determine between fine and coarse debris, the sensor can also alert or continuously monitor either oil temperature or water presence. Supplied with a local display unit, the sensor can be installed into a wide variety of fittings and is available with either a 0-10V, 4-20mA or CAN digital output. Sensor with display electronics Typical Applications Industrial processes Power sector Transportation Mining Captures fine and coarse ferrous debris Continuous or alert output for water* presence or oil temperature Wide operating temperature range Local display unit showing detected levels Choice of 0-10V, 4-20mA or CAN output models Suitable for use with oils, fuels and coolants Broad range of fittings available Calibration software available Sensor with debris attached Continuous real-time monitoring of ferrous debris & temperature Cost effective high precision measurement sensor Separate electronics enclosure for mounting flexibility Fasy installation in oil sump or bypass line (Can be user calibrated for optimum performance Compliments oil analysis and/or vibration monitoring Low cost of ownership 10% free water presence gillsc.com 4212 WearDetect with display Datasheet Iss 9 © 2022 Gill Sensors & Controls Limited

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Oil Debris Sensor with Display Real-time condition monitoring for equipment using oil lubrication [ supply voltage [ Over voltage protection [ Power consumption [ Reverse polarity protect'n Report rate Sensor configuration | Accessible via USB (Gill Software) Materials (enclosure) 12 off M6 clearance holes | Stainless Steel, FEP, PEI [ Aluminium alloy, st/steel, polyester | Value 255—optional output inhibited | during calibration 1 Bit 1—Oil upper threshold exceeded Bit 2—OQil lower threshold exceeded Sensor protection Enclosure protection Differential pressure measurement error [ Bit 6—Internal...

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Oil Debris Sensor with Display Real-time condition monitoring for equipment using oil lubrication MOUNTING THREADS (4212-PK-...see below) Thread MOUNTING THREADS (4212-PK-...see below) Refer ANSI Male adaptor Conduit tube Female adaptor For more information about the WearDetect Oil Debris Sensor please contact Gill Sensors & Controls. gillsc.com © 2022 Gill Sensors & Controls Limited Designed and manufactured in the UK by Gill Sensors & Co

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.

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