AUTOMATED CREELING SOLUTIONS FOR CARPET YARNS
AUTOMATED CREELING SOLUTIONS FOR CARPET YARNS
The document outlines the technical specifications for automated creeling solutions designed for carpet yarns. The solutions are patented and provided by GILBOS, a company specializing in winding, processing machines, and package handling. The systems are capable of handling various yarn materials such as PP, PA, and PES BCF yarns, with a count range from 600 to 10,000 dTex or 540 to 9,000 den.
Machine Capabilities
The machines are designed to handle up to 240 packages per hour per feed robot, with different capacities for preparation decks and creel robots. The package dimensions can be 10” or 12” with a diameter of up to 400 mm, and a weight of up to 40 kgs (80 lbs). The electrical supply required is 3x400V or 3x480V+PE at 50 or 60Hz, and the compressed air supply should be between 6 to 8 bars (87 to 116 psi), with clean, dry, and oil-free air.
Automated Creeling Process
The automated creeling solutions (ACS) streamline the yarn handling process by automating the preparation, placement, and splicing of yarn packages. This reduces labor requirements and ergonomic issues associated with manual handling. The ACS can handle packages up to 400 mm in diameter and promises a payback period of less than three years.
Logistics and Efficiency
The ACS allows for centralized yarn supply, eliminating the need for distribution across the plant. The system includes features such as feed robots, tube discharge, and double-sided creels to HeatSet, enhancing logistical efficiency.
Patented Universal Carrier
The document also mentions a patented universal carrier system that facilitates the transport and preparation of yarn packages, ensuring efficient handling and processing.
Catalog excerpts
AUTOMATED CREELING SOLUTIONS TECHNICAL SPECIFICATIONS TAKE PACKAGE FROM PALLET/CONTAINER On demand for multiple headset systems of 1 to 6 belts Number of packages per hour AUTOMATED CREELING SOLUTIONS FOR CARPET YARNS Count range PATENT GRANTED 240 per feed robot 120 for 1 preparation deck 240 for 2 preparation decks 240 per carrier – lift PREPARATION STATION FINDS TAIL & LEADING END 120 per creel robot Air consumption Package dimensions Electrical supply Full carrier Package weight Machine and process control PREPARED PACKAGE IS PLACED IN CARRIER & CONVEYED TO ROBOT Hyperion and Orion control system CREEL ROBOT REMOVES CARRIER WITH EMPTY PACKAGE GILBOS winding, processing machines & package handling Rewinding Assembly winding AirEntangling AirTwisting Heatset winding Automated package handling GILBOS of AMERICA, Inc. 1812 Antioch Road Dalton GA 30720 USA Tel. +1 706 529 3600 Fax +1 706 529 3595 [email protected] www.gilbos.com All technical details, descriptions, illustrations, dimensions and other particulars in this brochure are given in good faith, and can be subject to change without notice. CREEL ROBOT PLACES CARRIER WITH FULL PACKAGE IN THE CREEL & SPLICES THE ENDS PACKAGES TO HEATSET OR WARPING YARN WINDING & PROCESSING MACHINES PACKAGE HANDLING MACHINES
Open the catalog to page 1
PATENTED UNIVERSAL CARRIER CONVENTIONAL PROCESS AUTOMATED CREELING SOLUTIONS 1 / Package on carrier Preparation ACS SIMPLIFIES YOUR LOGISTICS 2/ Carrier to creel Transport Operator takes package Operator places package in creel Operator splices yarn ACS takes, prepares, places and splices yarn Yarn supply can now be centralized and no longer needs to be spread over the entire plant Heatsetting/Tufting process Operator removes empty package > 100 % labor time > Ergonomic issues Heatsetting/Tufting process ACS removes empty package > No labor required > No ergonomic issues > Handling packages up...
Open the catalog to page 2
PATENTED UNIVERSAL CARRIER CONVENTIONAL PROCESS AUTOMATED CREELING SOLUTIONS 1 / Package on carrier Preparation ACS SIMPLIFIES YOUR LOGISTICS 2/ Carrier to creel Transport Operator takes package Operator places package in creel Operator splices yarn ACS takes, prepares, places and splices yarn Yarn supply can now be centralized and no longer needs to be spread over the entire plant Heatsetting/Tufting process Operator removes empty package > 100 % labor time > Ergonomic issues Heatsetting/Tufting process ACS removes empty package > No labor required > No ergonomic issues > Handling packages up...
Open the catalog to page 3
AUTOMATED CREELING SOLUTIONS TECHNICAL SPECIFICATIONS TAKE PACKAGE FROM PALLET/CONTAINER On demand for multiple headset systems of 1 to 6 belts Number of packages per hour AUTOMATED CREELING SOLUTIONS FOR CARPET YARNS Count range PATENT GRANTED 240 per feed robot 120 for 1 preparation deck 240 for 2 preparation decks 240 per carrier – lift PREPARATION STATION FINDS TAIL & LEADING END 120 per creel robot Air consumption Package dimensions Electrical supply Full carrier Package weight Machine and process control PREPARED PACKAGE IS PLACED IN CARRIER & CONVEYED TO ROBOT Hyperion and Orion control...
Open the catalog to page 4
AH technical details, descriptions, illustrations, dimensions and other particulars in this brochure are given in good faith, and can be subject to change without notici GILBOS winding, processing machines & package handling Rewinding Assembly winding AirEntangling AirTwisting Heatset winding Automated package handling GILBOS of AMERICA, Inc. 1812 Antioch Road Dalton GA 30720 USA Tel. +1 706 529 3600 Fax +1 706 529 3595 [email protected] www.gilbos.com YARN WINDING & PROCESSING MACHINES PACKAGE HANDLING MACHINES
Open the catalog to page 5All GILBOS catalogs and technical brochures
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