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Moulded case circuit breaker

Moulded case circuit breaker
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Moulded case circuit breaker

Product catalog summary
Overview: The document is a comprehensive guide for Eaton's Series G Moulded Case Circuit Breakers (MCCBs), designed for IEC applications with ratings from 16 to 2500 amperes and interrupting capacities up to 100 kA at 690 volts AC. It covers specifications, features, and ordering information for various frame sizes and electronic trip units.
Standards: These circuit breakers conform to multiple international standards, including IEC 60947-2, Australian Standards AS 2184 and AS 3947-2, Swiss SEV 947.2, French NF C 63-120, and German VDE 0660, ensuring safety and reliability.
General Information: Designed for global applications, the Series G breakers feature field-fit accessories, electronic trip units, and built-in fault protection. They are KEMA-KEUR certified, indicating high safety and performance standards.
Electrical Characteristics: Available in five frame sizes (GE, GJ, GL, GN, GR), these breakers offer various breaking capacities and trip unit options suitable for different voltage levels, with specific thermal and magnetic trip settings.
Frame Size and Selection: Detailed selection guides are provided for each frame size, including information on ordering, termination accessories, and optional features.
Testing and Certification: Eaton's circuit breakers undergo thorough testing to ensure quality and reliability, manufactured in ISO-certified facilities and subject to ongoing testing by KEMA and UL.
Design and Operation: Featuring a toggle-type mechanism with a trip-free design, the breakers ensure safety by preventing contacts from being held closed against short circuit currents.
Additional Features: Optional features include motor circuit protectors, earth leakage modules, plug-in blocks, drawout cassettes, handle mechanisms, and various curves for time current and current limiting.
Technical Data: Detailed tables provide technical specifications for each frame size, including rated currents, insulation voltages, impulse withstand voltages, operational voltages, and ambient temperature ranges.
Trip Units: The Digitrip RMS Trip Units are highlighted for their true RMS sensing capabilities, enhancing accuracy and system protection. Features include curve shaping, thermal memory, and system diagnostics.
DC Switching Duty: Guidelines are provided for series connections required for voltages above 250 volts, with specific frame suitability for DC currents.
System Monitoring and Diagnostics: The Digitrip RMS 610 and 910 units offer comprehensive system diagnostics, including trip information and remote signal contacts.
Installation and Accessories: Information on line and load terminals, end cap kits, control wire terminal kits, interphase barriers, and terminal shields is provided, along with catalog numbers for ordering.
Recommendations: For optimal performance and safety, appropriate trip units and configurations should be used based on specific application requirements, with field testing kits recommended for reliability.
Earth Leakage Modules: Eaton offers earth fault protection modules with selectable current pickup settings and time delays, including standard alarm contacts for alerts.
Optional Features and Accessories: Internal accessories include alarm switches, auxiliary switches, shunt trips, and undervoltage releases, with external accessories like handle blocks and interlock kits available.
Plug-in Blocks and Drawout Cassettes: These facilitate installation and removal of circuit breakers, with specific configurations for GR circuit breakers.
Handle Mechanisms: Various handle mechanisms are offered for safe operation and ease of installation.
Time-Current Curves: Detailed time-current curves illustrate the relationship between current multiples and tripping time, essential for performance understanding under different load conditions.
Current Limiting Characteristics: Current limiting curves and maximum I2t values highlight performance in limiting fault currents.
Dimensions: Detailed dimensions for each frame size are provided, crucial for installation and integration into electrical systems.
Environmental Conditions: The circuit breakers are designed to operate within an ambient temperature range of -5 to +60°C, ensuring reliability under various conditions.
Company Information: Eaton Corporation is a global leader in electrical systems, with a diverse product range serving industrial, utility, and commercial markets, providing contact information for customer support.
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Catalog excerpts

Moulded case circuit breaker-1

Series G Moulded Case Circuit Breakers Product Guide • Up to 690 Vac • 18kA to 100kA Icu • 16-2500 Amperes • IEC 60947-2 Safety, Reliability and Performance verified with the KEMA KEUR mark

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Moulded case circuit breaker-2

July 2004 Moulded Case Circuit Breakers 1 16 – 2500 Amperes for IEC Applications Series G Frame Sizes GE through GR (16 – 2500 Amperes) Description Page Standards . . . . . . . . . . . . . . . . 1 General Information . . . . . . . . 1 Electrical Characteristics . . . . 2 Multi-Function Electronic Trip Units . . . . . . . 8 Electronic Trip Unit Selection Guide . . . . . . . . . . 9 Frame Size Selection Guide & Ordering Information/ Termination Accessories GE-Frame, 16 – 160 Amperes . . . . . . 11 GJ-Frame, 20 – 250 Amperes . . . . . . 13 GL-Frame, 100 – 630 Amperes . . . . . 15 GN-Frame, 400 –...

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Moulded case circuit breaker-4

July 2004 Moulded Case Circuit Breakers 3 16– 2500 Amperes for IEC Applications Series G Frame Sizes GN and GR Table 1. Electrical Characteristics (Continued) 3 Not suitable for dc application. 4-pole earth fault not available. n Available — Not Available Frame size and page number GN (p. 17) GR (p. 21) Maximum Rated Current (Amperes) 800, 1250 1600 1600, 2000, 2500 Breaker Type S H C S H C Number of Poles 3, 4 3, 4 3, 4 Breaking Capacity (kA rms) ac 50 – 60 Hz IEC 60947-2 220 – 240 Vac Icu 85 100 200 85 135 200 Ics 85 100 100 85 100 100 380 – 415 Vac Icu 50 70 100 50 70 100 Ics 50 50 50 50 50...

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Moulded case circuit breaker-5

July 2004 4 Moulded Case Circuit Breakers 16 – 2500 Amperes for IEC Applications Series G Frame Sizes GE through GR Table 2. GE through GR Electrical Characteristics 1 Thermal overload release set to the lower value. 2 Thermal overload release set to the upper value. 3 Not suitable for dc switching. Technical Data GE GJ GL GN GR Maximum Rated Current In Depending on the Version 160 A 250 A 400, 630 A 800, 1250, 1600 A 1600, 2000, 2500 A Rated Insulation Voltage U, According to IEC 60947-2 Main Conducting Paths Auxiliary Circuits 690 Vac 690 Vac 750 Vac 690 Vac 750 Vac 690 Vac 750 Vac 690 Vac...

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Moulded case circuit breaker-6

July 2004 Moulded Case Circuit Breakers 5 16 – 2500 Amperes for IEC Applications Series G Frame Sizes GE through GR Table 2. GE through GR Electrical Characteristics (Continued) Technical Data GE GJ GL GN GR Conductor Cross Sections and Terminal Types for Main Conductors n Solid or Stranded n Finely Stranded with End Sleeve n Bus Bar Tightening Torque for Box Terminals Tightening Torque for Bus Bar Connection Pieces Box Terminals 2.5 to 70 mm 2 2.5 to 50/70 mm 2 — 5.6 Nm 5.6 Nm Box Terminals 50 to 150 mm 2 35 to 120 mm 2 — 20 Nm 15 Nm Box Terminals 95 to 240 mm 2 70 to 150 mm 2 — 42 Nm 30 Nm...

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Moulded case circuit breaker-7

July 2004 6 Moulded Case Circuit Breakers 16 – 2500 Amperes for IEC Applications Series G Frame Sizes GE through GR Table 2. GE through GR Electrical Characteristics (Continued) Technical Data GE GJ GL GN GR Auxiliary Switches Rated Thermal Current lth Rated Making Capacity 6 A 20 A 6 A 20 A 6 A 20 A 6 A 20 A 6 A 20 A ac (ac-15) n Rated Operational Voltage n Rated Operational Current 230/400/600 V 6/3/0.25 A 230/400/600 V 6/3/0.25 A 230/400/600 V 6/3/0.25 A 600 V 6 A 600 V 6 A dc (dc-13) n Rated Operational Voltage n Rated Operational Current 125/250 V 0.5/0.25 A 125/250 V 0.5/0.15 A 125/250...

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Moulded case circuit breaker-8

July 2004 Moulded Case Circuit Breakers 7 16 – 2500 Amperes for IEC Applications Series G Frame Sizes GE through GL dc Switching Duty The GE- to GL-Frame circuit breakers are also suitable for switching dc currents. The GN- and GR-Frame circuit breakers are not suitable for dc currents due to the solid-state overcurrent release system. For switching dc currents, however, the maximum permissible dc voltage per conducting path has to be considered. For voltages higher than 250 volts, the series connection of two or three conducting paths is required. As the current has to flow through all conducting...

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Moulded case circuit breaker-9

July 2004 8 Moulded Case Circuit Breakers 16 – 2500 Amperes for IEC Applications Series G Frame Sizes GJ through GR Multi-Function Electronic Trip Units for All Applications Digitrip RMS Trip Units True rms Sensing Digitrip RMS Trip Units utilise our patented microprocessor-based intelligence to provide true rms sensing, permitting increased accuracy and reliable system protection. True rms sensing is not susceptible to nuisance tripping when waveforms containing high harmonic currents are present. Digitrip RMS 310 Digitrip RMS 310 Electronic Trip Units are available with Eaton Circuit Breakers...

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Moulded case circuit breaker-10

July 2004 Moulded Case Circuit Breakers 9 16 – 2500 Amperes for IEC Applications Series G Frame Sizes GJ through GR Digitrip RMS Electronic Trip Unit Selection Guide Table 4. Digitrip RMS Electronic Trip Unit Selection Guide 1 GJ- and GL-Frames have selectable settings instead of a rating plug. 2 GJ- and GL-Frames have adjustable long delay times of 2 – 24 seconds. 3 2500 ampere GR-Frame 200 – 600% x (In). 4 GJ-Frame also has a 14X setting. 5 Not to exceed 1250 amperes. 6 GJ- and GL-Frames are Instantaneous, 120 ms. GN- and GR-Frames are Instantaneous, 100, 300 and 500 ms. Note: In = Rating plug...

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Moulded case circuit breaker-11

July 2004 10 Moulded Case Circuit Breakers 16 – 2500 Amperes for IEC Applications PG0120002U www.eatonelectrical.com

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Moulded case circuit breaker-13

July 2004 12 Moulded Case Circuit Breakers 16 – 2500 Amperes for IEC Applications Series G Frame Size GE, 160 Amperes Line and Load Terminals GE-Frame circuit breakers and moulded case switches have 3T125EF line and load terminals as standard equipment. Table 7. Line and Load Terminals 1 Standard line and load terminals included with GE-Frame MCCBs. 2 3 terminals with terminal shield. 3 4 terminals with terminal shield. Figure 2. Line and Load Terminals, End Cap Kits and Control Wire Terminal Kit Insert collar enclosing conductor as shown in Figure 2. Locate nut on top of conductor and tighten...

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Moulded case circuit breaker-14

Moulded Case Circuit Breakers 13 July 2004 16 – 2500 Amperes for IEC Applications Series G Frame Size GJ, 250 Amperes GJ-Frame, 250 Amperes — Selection Guide & Ordering Information Table 15. Complete Circuit Breaker with Thermal-Magnetic Trip Unit — Incl. Frame, Thermal-Magnetic Trip Unit, Standard Box Clamp Terminals and Mounting Hardware 1 1 Suffix “G” represents box clamp type terminals. Change “G” to “M” for screw/keeper nut type termination suitable for cable lug. See page 14. 2 Neutral protection is indicated by the fourth character: 4 = 0%, 8 = adjustable 0 or 60% and 9 = 0 or 100%. Table...

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