System 3R WorkPal 1
16Pages

Swedish design and quality

System 3R Automation solutions Technical specifications WorkShopManager Customer Services GF Machining Solutions Automation made simple • Smallest footprint • Loading the table of your Milling, WEDM, Laser or grinding machine • Easy to operate, glass doors gives maximum visability and access to the magazine. Achieve greater return on your investme

Small footprint! WorkPal 1 is a pallet changer that requires minimal floor space. It is designed for automatic changing of pallets in chucks on machine tables in: • milling machines • wire EDM machines • laser machines • grinding machines. With glass doors across one full side, the WorkPal 1 gives maximum access to the magazine. This greatly facilitates the loading and unloading of pallets. Wire-cutting EDM (wireEDM) application WorkPal 1 The changing arm lifts the pallets over the tank in WEDM machines. Milling application WorkPal 1

Laser application WorkPal 1 Flexibel magazine configuration

WorkPal 1 Optional: Cell PC included. WorkPal 1 Optional: In-built LED lightning. WorkPal 1 Optional: Status lightning. Specifications, WorkPal 1 Maximum handling weight (incl. gripper, pallet, etc.) Maximum number of machines served Maximum number of tooling types Chuck adapter support Technology Linear rail Loading station support Tilting and draining station support Drying station support (wire EDM) BatchBuilder CellManager EasyCellManager (milling, laser) Hybrid station support (milling) Pallet station support (milling) 50 kg 1 1 – Milling, wire EDMing, grinding, laser and CMM Manual...

The design allows loading of heavy work pieces with an overhead crane. WorkPal 1 Application exampel: Tilt gripper for Wire-cutting EDM (wire EDM). WorkPal 1 Application exampel: B-axis for Wire-cutting EDM (wire EDM). WorkPal 1 Optional: Magazine disc for Tilt gripper.

Magazine capacity/application Pallet system Table chuck – milling, grinding or EDM Macro 54 & 70 Macro with chip guard MacroPT Matrix 110 GPS 70 GPS 120 Macro Ø 116 MacroMagnum Matrix 142 GPS 240 Dynafix UPC (fork gripper or RCS) ITS 50 ITS 148 Macro WEDM MacroTwin WEDM PSW (RCS gripper) Macro 54 & 70 ITS 50 Table chuck – wire EDM Technical specifications No expensive machine modifications are required. The changing arm lifts pallets over the tank in wire EDM machines. Optional for WorkPal – Drying station

Technical specifications Front view* *NOTE: Dimensions are subject to modifications. Since new design is not yet released. Technical specifications Transfer weight (may be limited by the pallet system) Maximum total weight in the magazine MR, X and Z axes Maximum horizontal stroke (X) and speed Maximum vertical stroke (Z) and speed Maximum MR axis stroke and speed Required power supply Required air pressure Required floor space 50 kg (pallet with workpiece) 111 lbs (pallet with workpiece) 300 kg 667 lbs AC servo motor 828 mm, Speed 1200 mm/s 32.6 in 400 mm, Speed 650 mm/s 15.7 in 360°,...

User-friendly Cell Management Software • Necessary data is entered quickly and in a structured manner. • Quick, precise overview of the entire process chain • Increased flexibility: The order of priority can be changed at any time. • Simpler, safer preparation of automated cells • The risk of errors due to the human factor is minimized. • Increased process security

Preparation – WorkCenter • • • • Create an order Assign operations and NC programs Retrieve offset values Release the order for production Monitoring – CellMonitor Execution – CellManager • Manages the pallet ID codes and magazine positions • Creates priority lists • Automatically starts available jobs in the order of the priority list • Updates the information in the database with the status and machining times of individual orders • Display status of all cells • Display status of individual machines and processes Statistics – WSM Statistics • Retrieve and analyze cell utilization data • Re

Customer Services Optimize the uptime of your equipment with our Machine Support services Annual reconditioning minimizes production stops and optimizes function, precision and performance. GF Machining Solutions offers comprehensive services for your Automation, reference systems and masters and calibration tools. Service interventions Spare parts Preventive maintenance Machine Support

Preventive maintenance Automation • Mechanics • Pneumatics • Peripheral equipment Reference systems • Rebuilding chucks • Inspecting references • Checking clamping force Masters and calibration tools • Cleaning and polishing • CMM inspection • Quality certificate CE Certification GF Machining Solutions’ Customer Services also offers CE Certification of Conformity for complete Automation cells.

High-Speed and High-Performance Milling Centers. In terms of cutting speed, HSM centers are 10 times faster than conventional milling machines. Greater accuracy and a better surface finish are also achieved. This means that even tempered materials can be machined to a condition where they are largely ready to use. One essential advantage of HSM is that with systematic integration, the process chain can be significantly shortened. HSM has developed alongside EDM into one of the key technologies in mold and tool making. Tooling, Automation, Software. Tooling for fixing workpieces and tools;...

We enable our customers to run their businesses efficiently and effectively by offering innovative Milling, EDM, Laser and Automation solutions. A comprehensive package of Customer Services completes our proposition. © GF Machining Solutions, System 3R International AB, 2017 The technical data and illustrations are not binding. They are not warranted characteristics and are subject to change.