System 3R Transformer Concept with six-axis robot
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Transformer Concept with six-axis robot

Tailored to serve your needs

System 3R offer automation solutions with industrial robots, both stationary and rail versions within the Die & Mold and Precision Production sector. The 6-axis robot solution covers applications in terms of … … transfer weight from 70-700 kg … radial reach, up to 3 400 mm … complexed transfer movements ... parts handling System 3R TRANSFORMER CONCEPT WITH SIX-AXIS ROBOT Scalable Automation Customer-specific Solutions Standardized modules WSM – WorkShopManager Customer Services Technical specifications GF Machining Solutions • Whatever the Automation requirement, the 6-axis robot solution...

Scalable Automation – System 3R Grows with your needs Begin with a single machine and small magazine capacity. Add Add a second machine and a rotary magazine for more capacity. System 3R TRANSFORMER CONCEPT WITH SIX-AXIS ROBOT

Place the robot on rails and add magazine capacity to serve additional machines, or start with a similar solution from the beginning. System 3R TRANSFORMER CONCEPT WITH SIX-AXIS ROBOT

Customer-specific Solutions Tailored to serve your needs Milling application Model 360 – Stationary robot Milling machine Rack magazines Loading/index station Milling application Model 360 on rail Three Milling machines Washing machine Rack magazines Loading/index station 6 System 3R TRANSFORMER CONCEPT WITH SIX-AXIS ROBOT

Milling application Model 700 – Stationary robot Milling machine Rack magazines Loading/index station Milling application Model 700 on rail Three Milling machines Rack magazines Loading/index station System 3R TRANSFORMER CONCEPT WITH SIX-AXIS ROBOT

Standardized modules For cost-effective solutions Rotary magazine Large capacity in a small footprint LFT Small loading station One single station for reloading workpieces on pallets or used as a loading station Model 70-700 kg transfer weights Rack magazine Full rack magazine or half rack magazine for electrodes or workpieces System 3R TRANSFORMER CONCEPT WITH SIX-AXIS ROBOT

LFT Large loading station Load and unload parts without stopping the Automation cell LFT Rack magazine Full rack magazine System 3R TRANSFORMER CONCEPT WITH SIX-AXIS ROBOT Cleaning machine Clean, rinse and dry the workpieces Loading/index station Load and unload parts without stopping the Automation cell

User-friendly Cell Management Software • Necessary data is entered quickly and in a structured manner. • Quick, precise overview of the entire process chain • Increased flexibility: The order of priority can be changed at any time. • Simpler, safer preparation of automated cells • The risk of errors due to the human factor is minimized. • Increased process security 10 System 3R TRANSFORMER CONCEPT WITH SIX

Preparation – WorkCenter • Create an order • Assign operations and NC programs • Retrieve offset values • Release the order for production Monitoring – CellMonitor Execution – CellManager • Manages the pallet ID codes and magazine positions • Creates priority lists • Automatically starts available jobs in the order of the priority list • Updates the information in the database with the status and machining times of individual orders 11 System 3R TRANSFORMER CONCEPT WITH SIX-AXIS ROBOT • Display status of all cells • Display status of individual machines and processes Statistics – WSM...

Customer Services Optimize the uptime of your equipment with our Machine Support services Annual reconditioning minimizes production stops and optimizes function, precision and performance. GF Machining Solutions offers comprehensive services for your Automation, reference systems and masters and calibration tools. Service interventions Spare parts Preventive maintenance Machine Support 12 System 3R TRANSFORMER CONCEPT WITH SIX-AXIS ROBOT

Preventive maintenance Automation • Mechanics • Pneumatics • Peripheral equipment Reference systems • Rebuilding chucks • Inspecting references • Checking clamping force Masters and calibration tools • Cleaning and polishing • CMM inspection • Quality certificate CE Certification GF Machining Solutions’ Customer Services also offers CE Certification of Conformity for complete Automation cells. 13 System 3R TRANSFORMER CONCEPT WI

Technical specifications Six-axis robots Robot Model Robot model on rail Robot Model 70/165/210/360/700 Robot model on rail 70/165/210/360/700 Payload Max. X-reach Max. Z-reach Max. C-rotation Stationary cell, max. # of machines Linear cell, max. # of machines Rail type Max. rail length Max. transfer weight (pallet and workpiece) Accessories LFT half rack magazine, max pallet size LFT full rack magazine, max pallet size Half rack magazine, max pallet size Full rack magazine, max pallet size Rotary magazine, max. pallet size Multiple loading station LFT loading station Loading station...

Rail type Standard (only for 70, 165 and 210 models) ** * Depending on model/type Model 70 = 1757 mm (69 in) Model 165 = 2081 mm (82 in) Model 210 = 2115 mm (83 in) Model 360 = 2285 mm (90 in) Model 700 = 2565 mm (101 in) ** Depending on model/type Model 70 = 1717 mm (67.6 in) Model 165 = 2322 mm (82 in) Model 210 = 2387 mm (91 in) Model 360 = 2415 mm (95 in) Model 700 = 2810 mm (110.6 in) Model 70 Reach capacity: 2050 mm, 80.7 in. C-Rotation: 360° Robot rail Max robot travel, Standard: 20 m (787 in) Max robot travel, Heavy: 30 m (1181 in) Model 165 Reach capacity: 2655 mm, 104.5 in....

Technical specifications Magazines Half rack Full rack Magazines are available in two basic designs: rack and rotary. Each magazine unit consists of a number of shelves (determined by the height of the workpieces in question). Full rack magazine Rotary magazine Tooling* Dynafix GPS 240 MacroMagnum GPS 120 Macro Tooling* Macro Macro 116 MacroMagnum Dynafix GPS 70 GPS 240 Delphin 400 x 400 Half rack magazine LFT Full rack magazine Tooling* Dynafix GPS 240 Delphin Tooling* Dynafix GPS 240 Delphin 400 x 400 LFT half rack magazine * Other tooling upon request Tooling* Dynafix GPS 240 Delphin 16...