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Step-Tec HPC 190

Step-Tec HPC 190

Step-Tec HPC 190

Product catalog summary
Overview: GF Machining Solutions provides advanced spindle platforms for milling, mill-turning, and grinding applications. Their solutions focus on cost efficiency, reliable productivity, and stable precision even under dynamic machining conditions.
Key Features:
  • Cost-efficient single-touch machining for various materials including Al-Alloy, Fe-Alloy, and composites.
  • Thermal stability and process compliance despite high power and speed machining.
  • Maximized availability through a 24-hour Exchange Spindle Program with full OEM warranty.
  • Continuous process monitoring via acceleration sensors to ensure compliance and process safety.
Technical Specifications:
  • Acceleration to maximum speed within 2.0 seconds.
  • Lubrication options include oil-air and grease.
  • Weight ranges from 89-93 kg.
  • Process control via Profinet/Profibus.
  • Optional features include shaft cooling, AE sensor, and spindle shaft interlock.
Customer Services:
  • SEP Spindle Exchange Program: Offers high availability with factory-overhauled exchange spindles delivered within 24 hours in Europe and 48 hours worldwide.
  • SFR Spindle Factory Repair: Provides cost-optimized repair with original parts and manufacturer warranty.
  • SOM Spindle Onsite Maintenance: Includes commissioning support, diagnosis, troubleshooting, and exchange of wear parts.
Performance Metrics:
  • Lean spindle: 8.5/11.5 kW, 43/58 Nm, 12,000 rpm.
  • One touch spindle: 23/36 kW, 77/120 Nm, 20,000 rpm.
  • Aero spindle: 90/114 kW, 51/64 Nm, 27,000 rpm.
Monitoring Options:
  • Compensation and spindle status monitoring (temperature, acceleration).
  • Spindle Monitoring and Diagnostic Software available.
See more

Catalog excerpts

Step-Tec HPC 190-1

milling, mill-turning and grinding spindle platform Aerospace Ni-/Ti- ComAlloy posite Machinery and general mechanics We care about your challenge… FeAlloy • Cost efficient single-touch machining • Reliable productivity over long machining period • Stable precision inspite of dynamic machining • Thermal stability inspite of r elative high speed machining • Reliable tool path despite of machining efforts (Fe-HRC) • Repeatable short-cycle/highfequency process (Inox) • Cost efficient single-touch machining (Inox) • Spindle/part contamination by process • Thermal stability inspite of high power machining • Process compliance despite of tough material • Critical downtime due to high fix costs • Process compliance despite of hard/tough material • Thermal stability inspite of high power machining … and provide you the right solution ... ... Maximized availability whatever happens thanks to our 24h Exchange Spindle Program with full OEM warranty. Speed-up part approval and maintain compliance as well as process safety thanks to our unique continuous process monitoring via acceleration sensor. Step-Tec Always a step ahead Business development opportunities at reduced cost of integration with a p latform

 Open the catalog to page 1
Step-Tec HPC 190-2

Customer Service Services SEP Spindle Exchange Program Highest availability and lowest capital commitment through factory-overhauled exchange spindle delivered within 24h in Europe (48h worldwide). SOM Spindle Onsite Maintenance Spindle logistics Technical specifications: • Acceleration to nmax within 2.0s • Lubrication: oil-air / grease • Encoder 1Vpp Incr. 256 • Weight 89-93 kg • Process control via Profinet / Profibus • Shaft cooling CoolCore (option) • Optional AE sensor • Interface: HSK-A/T63, ISO-B40 and more • Optional spindle shaft interlock (SSL) 500Nm • Through spindle coolant O, H20,...

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.