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Mikron MILL S/X

Mikron MILL S/X
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Mikron MILL S/X

Product catalog summary
Introduction
GF Machining Solutions provides comprehensive machining solutions, including EDM, laser texturing, additive manufacturing, and milling. Their technologies, such as AgieCharmilles and Mikron Mill, enhance manufacturing processes across various industries.
Dynamic Machining and Precision
The Mikron MILL S/X series offers dynamic, precise machining with five-axis capabilities, ensuring high surface quality and precision through single-clamping production. These machines are ergonomically designed and scalable, enhancing ROI through machine-robot connectivity.
Linear Axes and Torque Table
The machines feature a linear axis motor and rotary swiveling torque table, providing smooth and dynamic milling processes with high accuracy and surface quality.
Precision Over Long Running Times
The Operator Support System extreme (OSS extreme) optimizes machining by allowing selection of machine settings based on priorities. The Econowatt module reduces energy consumption, and the Ambient Robust option maintains precision by managing machine temperature.
Step-Tec Spindles
Step-Tec Spindles, with OptiCool and CoolCore technologies, ensure thermal stability and minimize heat transfer, extending spindle life and maintaining precision at high speeds.
MILL-Grind: Two-in-One Solution
The Mikron MILL S/X U machines combine milling and jig grinding, reducing manufacturing processes and accelerating ROI while maintaining high-end product quality.
Ergonomics and Automation
The machines offer excellent ergonomics and automation capabilities, with user-friendly access to pallet and tool magazines, enhancing productivity and flexibility.
JobToolManager (JTM)
JTM software allows easy management of machining priorities and job assignments, improving shop floor agility.
Automated Machine Calibration (AMC)
AMC simplifies machine calibration, ensuring long-term precision and reducing downtime, enhancing overall machine accuracy.
GR3 Solution
The GR3 solution allows wet-machining of graphite and other materials, improving machining flexibility and reducing the need for dedicated graphite machines.
Conclusion
GF Machining Solutions' Mikron MILL S/X series offers advanced machining capabilities with a focus on precision, flexibility, and automation, providing significant benefits in manufacturing efficiency and product quality.
Additive Manufacturing and Traditional Technologies Integration
GF Machining Solutions integrates Additive Manufacturing (AM) with traditional machining methods, such as high-speed cutting (HSC) milling, to achieve parts with perfect surface finishes and complete design freedom. This integration is beneficial for creating mold inserts with complex geometries and conformal cooling channels.
Technical Specifications of Mikron MILL Machines
The document details technical specifications for various Mikron MILL models, including work area dimensions, feed rates, spindle speeds, and tool magazine capacities. These machines are equipped with Heidenhain TNC 640 control units and offer features like rapid traverse rates and high spindle speeds.
Advanced Machining Solutions
GF Machining Solutions offers advanced machining technologies, including wire-cutting EDM, die-sinking EDM, hole-drilling EDM, laser texturing, and laser micromachining. They also collaborate with 3D Systems to offer metal 3D printing solutions.
Commitment to Customer Success
GF Machining Solutions emphasizes delivering value-adding intelligence, productivity, and quality through its multi-technology solutions, supporting customers across various market segments.
Overview
GF Machining Solutions provides advanced manufacturing solutions, emphasizing innovation and efficiency to optimize production processes.
Spindles
Step-Tec spindles are designed for compactness and excellent thermal and geometric repeatability, ensuring seamless integration into machine tools.
Digitalization Solutions
GF Machining Solutions offers Industry 4.0 solutions, including intelligent manufacturing and optimized production processes, through the acquisition of symmedia GmbH.
Success Packs
The company offers Success Packs to maximize ROI, providing comprehensive services and support.
Tooling and Automation
GF Machining Solutions provides System 3R reference systems for precise holding and positioning, facilitating reduced setup times and seamless operation transitions.
Global Presence
GF Machining Solutions operates worldwide, ensuring global support and service availability.
Disclaimer
The technical data and illustrations provided are not binding and are subject to change.
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Catalog excerpts

Mikron MILL S/X-2

Becoming better every day – since 1802 GF Machining Solutions When all you need is everything, it’s good to know that there is one company that you can count on to deliver complete solutions and services. From unmatched Electrical Discharge Machining (EDM), Laser texturing, Laser micromachining, Additive Manufacturing and first-class Milling and Spindles to Tooling and Automation, all of our solutions are backed by unrivaled customer service and expert GF Machining Solutions training. Our AgieCharmilles, Microlution, Mikron Mill, Liechti, Step-Tec and System 3R technologies help you raise your...

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Mikron MILL S/X-3

Dynamic machining, precision and surface quality Linear axes and torque table Precision over a long running times Step-Tec Spindles MILL-Grind: two-in-one solution Ergonomics and Automation JobToolManager (JTM) Tool magazine Automated Machine Calibration (AMC) GR3 solution Combining technologies adds real value Technical data GF Machining Solutions

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Mikron MILL S/X-5

Dynamic, precise machining for perfect finishes Dynamic Answer growing part complexity, precision and cycle time demands with a five-axis strategy. Get the ideal combination of linear, rotating and swiveling axes and shorten your production time with direct Milling in one clamping operation as a substitute for other process steps. Profit from perfect surface quality and precision due to singleclamping production and perfectly aligned five-axis kinematics. Precision and high surface quality Perfect machine design with highest mechanical requirements provides the basis for high surface quality...

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Mikron MILL S/X-6

Linear axes and torque table The linear axis motor and rotary swiveling torque table provide either a smooth or dynamic milling process. This allows machining accurate parts during short, medium, and long Milling processes. Benefits • High accuracy • High surface quality The swiveling rotary torque table on all Mikron MILL machines is built at our Biel, Switzerland, factory following a strict assembly. Benefits • High-quality components • Reduced downtime • Perfect table ergonomics

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Mikron MILL S/X-7

Precision over long running times The Econowatt smart machine module makes it possible to set the machine in a configurable standby and wake-up mode to achieve the perfect thermal conditions for the start of production and to reduce energy consumption. For optimum utilization of the machine’s precision, machine geometry needs to be very well calibrated. AMC perfectly simplifies calibration by guiding the user through all steps. The Ambient Robust option ushers in a new era of precision cutting and defeats heat problems with a complex active cooling system and ingenious electronic assistance....

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Mikron MILL S/X-8

Step-Tec Spindles Always a step ahead Through continuous improvement processes, Step-Tec develops and uses only the highest-quality components to ensure that our high-speed spindles run with full operational security. Benefits • Extend product life cycle • No downtime • Limited vibration at higher speed • Limited heat at higher speed Thermal behavior of Step-Tec Spindles is thoroughly analyzed and improved to avoid Spindle deformation and keep an homogeneous geometry during the Milling process. The thermal behavior of the different Spindle lines are checked and improved based on the physical...

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Mikron MILL S/X-9

S6 40% ED ts=2 min. SEP Spindle Exchange Program Dedicated Spindle services SEP Spindle Exchange Program SEP Spindle Exchange Program SEP Spindle Exchange Program Receive a factory-rebuilt exchange SFR Spindle Factory Repair spindle in 24 hours (48 hours outside Europe) with the highest availability and lowest capital commitment. SFR Spindle Factory Repair SFR Spindle Factory Repair SOM Spindle Onsite Maintenance SFR Spindle Factory Repair SOM Spindle On-site Maintenance Cost optimized repair with e xcellent quality, original parts and manufacturer warranty. On-site support for commissioning,...

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Mikron MILL S/X-10

Two-in-one solution Mikron MILL S/X U machines are able to combine Milling and jig grinding on the same machine. The grinding setup into the machine has been well designed in order to maintain standard workpiece dimensions and clamping surface even for Automation. Nevertheless, the laser measuring system and the dressing spindle are located closer to the working area for a quick and fast grinding process. Benefits • No impact on the workpiece dimensions • No impact on the clamping surface • Quick grinding process setup Through this two-in-one solution, GF Machining Solutions improves and significantly...

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Mikron MILL S/X-11

Dressing spindle is equipped with an acoustic emission (AE) sensor to track and visualize on the Heidenhain control the signal during tool dressing. The machine can be equipped with an additional AE sensor to track grinding operations in order to further optimize the process. Benefits • Grinding monitoring • Process improvment The dressing spindle is mounted next to the three-axis table with a slight incline to allow dressing of any complex grinding tool. The dressing spindle speed can also be adjusted from 3,000 rpm to 20,000 rpm. Benefits • Dressing flexibility • Application flexibility • Grinding...

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Mikron MILL S/X-12

Pallet magazine Working area Mikron MILL S/X machines are very well known on the market for their Milling performance, dynamics and unbeatable ergonomics. Due to the machines' user-friendliness, operators can easily access the pallet magazine, working area, tool magazine and maintenance section. Tool magazine Benefits • Operator confort • Quick Milling setup • Excellent access and view of working area Table variants Mikron MILL S 600 U Mikron MILL X 600 U Mikron MILL S 600 Mikron MILL S 800

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Mikron MILL S/X-13

Standard pallet magazine variants Disc-type magazine MILL S/X 400 U MILL X 400 MILL S/X 600 U Automation In addition to the ergonomics and user-friendliness, the MILL S/X (U) line can easily be automated with different pallets magazines or third-party automation. The MILL S/X (U) machines are highly flexible and ready for Automation to enable unattended machining in order to meet customers’ expectations. WorkPartner 1+ MILL S/X 400 U MILL S/X 600 U Benefits • Automation flexibility • Perfect Automation layout • Excellent machine and Automation accesbility • Increased workshop productivity • Complete...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.