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Mikron MILL S 400 / S 400 U / S 500 / S 600 / S 600 U/ S 800D
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Mikron MILL S 400 / S 400 U / S 500 / S 600 / S 600 U/ S 800D - 2

Becoming better every day – since 1802 GF Machining Solutions When all you need is everything, it’s good to know that there is one company that you can count on to deliver complete solutions and services. From unmatched Electrical Discharge Machining (EDM), Laser texturing, Laser micromachining, Additive Manufacturing and first-class Milling and Spindles to Tooling and Automation, all of our solutions are backed by unrivaled Customer Services and expert GF Machining Solutions training. Our AgieCharmilles, Microlution, Mikron Mill, Liechti, Step-Tec and System 3R technologies help you raise...

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Mikron MILL S 400 / S 400 U / S 500 / S 600 / S 600 U/ S 800D - 3

Market segments and applications Technology / Solutions Ambient Robust Heidenhain TNC 640 control smart machine Accuracy High-tech motor Spindles Tool monitoring Table variants, Tooling and Automation Tool magazine Chip, mist and dust management Additive Manufacturing - for mold inserts For a single machine with integrated Automation For multiple machine integration in a cell line Our Service + Success range Technical data Customer Services GF Machining Solutions For more than 20 years, GF Machining Solutions has been pioneering the High Speed Milling (HSM) technology with its GF Mikron...

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Mikron MILL S 400 / S 400 U / S 500 / S 600 / S 600 U/ S 800D - 4

Market segments and applications

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Mikron MILL S 400 / S 400 U / S 500 / S 600 / S 600 U/ S 800D - 5

Fast Moving Customer Goods

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Mikron MILL S 400 / S 400 U / S 500 / S 600 / S 600 U/ S 800D - 6

High-speed milling: precision and quality for tool- and moldmaking + Precision + Fastest process speed + Best surface finish “The best arguments are just best results”

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Mikron MILL S 400 / S 400 U / S 500 / S 600 / S 600 U/ S 800D - 7

We have the right solution for you + Reliable process due to sophisticated thermal management system + Best damping characteristics due to mineral cast machine base + Direct linear and rotative drives for highest dynamic process + Unrivaled accessibility, with or without Automation + Integrated or third-party Automation in smallest footprint + smart machine modules for precision, protection, time and saving energy + Remote line assistance + Step-Tec Spindle + Heidenhain TNC 640 control • Master the challenge of delivering speed and quality at the highest level • Unbeatable flexibility in 3-...

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Mikron MILL S 400 / S 400 U / S 500 / S 600 / S 600 U/ S 800D - 8

Ambient Robust Put a smile on mold and die makers’ faces Machine is in perfect condition - on time Energy savings and highest accuracy right from the beginning. Perfect starting position with Econowatt. Warm up without losing time and save energy Keep cool about precision Highest mechanical requirements in combination with perfect machine calibration ensures the perfect basis for high-precision production. Start the Milling process with required precision Achieve precision despite variations in ambient temperature and speed Process stability due to thermostabilized body. Reduced production...

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Mikron MILL S 400 / S 400 U / S 500 / S 600 / S 600 U/ S 800D - 9

Start working Precision over a long running times Programmable warm-up cycles Without Ambient Robust With Ambient Robust Ambient Robust Warm-up cycle Room temperature Maintain constant temperature Machine temperature Perfect calibration Long term precision Process stability and perfect part Time / Temperature OSS extreme for higher precision, better surface quality and up to 25% shorter machining time Better surface finish thanks to smoother movement (homogeneous colors). Reduced production time thanks to higher overall high federate (dark colors). OSS extreme Mikron MILL

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Mikron MILL S 400 / S 400 U / S 500 / S 600 / S 600 U/ S 800D - 10

Optimal machining efficiency is at your fingertip The Heidenhain TNC 640 control provides flexibility and efficiency from job preparation until part is milled. Mounted on a pivot arm to give more operator’s accessibility, the touchable screen allows the operator to quickly navigate through the control. Thanks to an user-friendly and practical interface in combination with several functionalities, the TNC 640 support operators in their daily job giving to them more availability for other tasks. Higher precision from the beginning AMC Every MILL S 5 axis machine is featuring the new Automated...

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Mikron MILL S 400 / S 400 U / S 500 / S 600 / S 600 U/ S 800D - 11

smart machine Enhance your process beyond program and machine setup The smart machine functionalities gathers a range of modules that offers various features in order to make the Milling process “intelligent,” Each of the modules fulfills a specific task. Just like in a construction kit, the user can selects the modules that seem to him to be the best option for improving his process. smart machine classic package Find your market and tune your machine accordingly Time smart machine modules like OSS and software tools such as rConnect boost your productivity. OSS extreme yields up to 24 %...

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Mikron MILL S 400 / S 400 U / S 500 / S 600 / S 600 U/ S 800D - 12

Static accuracy Perfect machine design with highest mechanical requirements provides the basis for a high-precision machine. Moreover, GF Machining Solutions spares no effort to implement state-of-the-art components to create the best package for your Milling applications. Dynamic accuracy Stability, high dynamic drives and ingenious software are primary prerequisites for maximum precision and best workpiece surface quality. Concrete polymer with high thermal inertia and excellent damping properties Optimized force distribution within castings High-precision direct drives and guides for...

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Mikron MILL S 400 / S 400 U / S 500 / S 600 / S 600 U/ S 800D - 13

MILL S 400 MILL S 400 U MILL S 500 MILL S 600 MILL S 600 U MILL S 800 • Comprehensive and reliable Milling solution for mold and die applications as a result of machine design, core components and complete process know-how. MILL S 400 MILL S 400 U MILL S 500 MILL S 600 MILL S 600 U MILL S 800 Rotation axis n x 360º Swivel axis +110/-110º MILL S 400 MILL S 400 U MILL S 500 MILL S 600 MILL S 600 U MILL S 800

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Mikron MILL S 400 / S 400 U / S 500 / S 600 / S 600 U/ S 800D - 14

Mikron MILL S 400 Mikron MILL S 400 U Mikron MILL S 500 Mikron MILL S 600 Mikron MILL S 600 U Mikron MILL S 800 • Your reliable and stable Milling process is secured, thanks to an ingenious temperature control system OptiCool Stator cooling circuit HSM core components from Step-Tec High-tech motor Spindles CoolCore Best polar thermal balance around the surface contacting the machine support Stator and rotor cooling circuit Ultra high-precision ceramic hybrid bearings Heat barrier Frontal cooling Highest precision due to optimized thermal balance of the entire machining head Satisfies the...

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