Catalog excerpts
Becoming better every day – since 1802 GF Machining Solutions When all you need is everything, it’s good to know that there is one company that you can count on to deliver complete solutions and services. From unmatched Electrical Discharge Machining (EDM), Laser texturing, Laser micromachining, Additive Manufacturing and first-class Milling and Spindles to Tooling and Automation, all of our solutions are backed by unrivaled customer service and expert GF Machining Solutions training. Our AgieCharmilles, Microlution, Mikron Mill, Liechti, Step-Tec and System 3R technologies help you raise...
Open the catalog to page 2Market segments and applications Technology Solutions Solid, precise foundation Precision Performance Automation MILL P 800 U S Tooling and System 3R Our Service + Success range Service + Success MSP Milling and Turning smart machine OPC UA Standard Interface for third-party usage Digital solutions Academy Technical data About GF Machining Solutions The high-performance Mikron MILL P 800 U 5-axis machine is ideal for three sets of manufacturers: those who make pre cision parts for aerospace, machinery and defense; general mechanical industries; and precision mold makers in auto motive and...
Open the catalog to page 3Market segments and applications The machine that grows with your needs The Mikron MILL P 800 U delivers intelligent productivity to help mold and die manufacturers overcome their daily challenges. Rapid market developments and futurechanging innovations challenge mold and die manufacturers’ ability to adapt to change. GF Machining Solutions provides these manufacturers its Mikron MILL P 800 U five-axis, simultaneous Milling machines. The Mikron MILL P 800 U is a very robust, stable and accurate machine center in a gantry-type design with limitless automation possibilities. This 5-axis...
Open the catalog to page 4The perfect fit for perfectionist and modern shop + ±2µ/24 process reliability + 365 days dynamic machining + 250% higher productivity + 100% machine availability
Open the catalog to page 6Robust, modular and 24/7 performer Precision machining 365 days a year + Excellent 24-hour thermal stability + Water cooling for key components Achieve high material removal during roughing, high precision on big, heavy parts and the tightest tolerances after + Step-Tec spindle with 36 kW of power your finishing process. and 120 Nm of torquev + Tool magazine with up to 220 positions Best surface finishes + Best-in-class automation footprint Show off your mold-making capabilities + Payload up to 1000 kg + Highly dynamic machining – 1.7 g acceleration + Ergonomic, accessible design + Machine...
Open the catalog to page 7Create accurate parts with dynamic performance
Open the catalog to page 8Solid, precise foundation The benchmark of precision machining and agile productivity ±2µ/24 process reliability Secure your milling process with a watercooled system and automated machine calibration (AMC) on a robust, stiff, stable, symmetrical gantry design. days of dynamic machining Ensure best-in-class dynamic productivity with R1.7g axis acceleration, 61 m/min axis feed rate and a 36 kW/120 Nm Step-Tec spindle. higher productivity Increase manufacturing flexibility with a scalable solution that offers limitless automation possibilities in a best-in-class footprint. machine...
Open the catalog to page 10Z axis 550 mm 61 m/min X axis 800 mm 61 m/min Y axis 800 mm 61 m/min A axis +91/-121° 50 m/min C axis N x 360° 60 m/min Load parts up to 1,000 kg Lower your production costs with a reliable, dynamic machine on a best-in-class footprint
Open the catalog to page 11How to achieve successful results To make great parts, you need flexible machine versatility based on deep technical knowledge. The Mikron MILL P 800 U takes advantage of all of GF Machining Solutions’ expertise to deliver successful results. Maintain your machine in top condition to achieve lasting productivity with assistance from our Customer Service specialists. Ensure high performance and precision throughout milling operations, including heavy roughing and fine finishing. With a symmetrical gantry design and a watercooled system for critical machine components, this machine is built...
Open the catalog to page 12Automated Machine Calibration (AMC) Calibrate your machine with a reliable process every time. Before calibration After calibration Prepare your machine for its next task. Overall precision before and after AMC recalibration Load calibration pallet Unload calibration pallet Touch probe calibration Tool measuring system calibration B-axis and C-axis calibration Top-quality Step-Tec spindle Ensure peak milling performance at full speed without tool vibration OptiCool To preserve machine geometry, the Step-Tec OptiCool spindle ensures thermal stability and maintains the lowest-possible natural...
Open the catalog to page 13TORQUE Nm Nm Nm TORQUE TORQUE 28,000 min¯¹ / HSK-A63 rpm x 1000 1000 rpm x rpm x 1000 1000 rpm x • Water-cooled rotor shaft (CoolCore) which stabilizes the temperature and consequently the expansion in the rotor shaft • Very ccurate machining, because it minimizes thermal in uences of the Spindle a fl • Through-tool coolant is an available option 21.3/14800 21.3/14800 0 36,000 min¯¹ / HSK-E50 • Precise high performance for use in the tire mold field 1000 • Available with or without internal coolant supplyrpm xrpm x 1000 (TSC) • Compressed air blow spindle 4 6 TORQUE Nm TORQUE Nm Nm Nm...
Open the catalog to page 14Mill dynamically around the clock with a well-designed table and ergonomic work area. Dual table support and water-cooled direct torque motors unleash dynamic tilting and rotation to mill precise parts up to 1,000 kg. SEP Spindle Exchange Program Dedicated spindle services SEP Spindle Exchange Program SEP Spindle Exchange Program SEP Spindle Exchange Program Receive a factory-rebuilt exchange SFR Spindle Factory Repair spindle in 24 hours (48 hours outside Europe) with the highest availability and lowest capital commitment. SOM Spindle Onsite Maintenance SFR Spindle Factory Repair SFR...
Open the catalog to page 15250% higher productivity We designed the Mikron MILL P 800 U to adapt to customer and workshop needs. Load a range of tool magazines and automation solutions from the back to preserve full access to the front of the machine for operators and maintenance. Customer Service helps you keep your machine in top condition for years of high productivity. Tool magazine capacities 120 positions 170 positions 215 positions Flexible pallet options 400x400 mm 50 mm / M12 MILL P 800 U
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