Mikron MILL P 500
30Pages

Becoming better every day – since 1802 GF Machining Solutions When all you need is everything, it’s good to know that there is one company that you can count on to deliver complete solutions and services. From unmatched Electrical Discharge Machining (EDM), Laser texturing, Laser micromachining, Additive Manufacturing and first-class Milling and Spindles to Tooling and Automation, all of our solutions are backed by unrivaled Customer Services and expert GF Machining Solutions training. Our AgieCharmilles, Microlution, Mikron Mill, Liechti, Step-Tec and System 3R technologies help you raise...

Market segments and applications Dynamic performance Production flexibility Chip management smart machine Our Service + Success range Customer Services Technical data and diagrams

Market segments and applications Precision and reliability for mold & die applications The vertical, three-axis Mikron MILL P 500 delivers performance you can count on for every job, every time. It’s designed for automation and built around a robust, symmetrical bridge-type structure with an internal cooling system. Its superior dynamics, ideal axis ratio, high accuracy and exceptional stability offer an affordable way to achieve the highest part quality and throughput. The MILL P 500 is particularly well-suited for mold and die applications in the information and communications technology...

High performance, uncompromising process security + Long-term stability and precision (± 4 μm) + Faster finishing operations - Ra 0.02 μm + Higher dynamics and greater speeds + Automation-ready design for 24/7 unattended machining

Exceptional productivity, designed to meet your needs Achieve perfect reproducibility even + Thermostabilized machine and components, during extended periods of machining including all principle heat sources + Powerful, 42,000 min-1 Step-Tec spindle guideways and ball screws. + Internal magazine accommodates up to 60 tools + Ergonomic and accessible design + Automation-ready, including part loading at machine rear + State-of-the-art FANUC control + Advanced smart machine modules + Polymer concrete machine base with thermal controls, oversize linear Shorten time to market by reducing...

Fast, accurate and reliable. All day, every day.

The solid foundation of the Mikron MILL P 500 Durable construction Designed to meet the needs of mold and die producers, particularly in the ICT/EC sectors, the MILL P 500 features a robust portal structure with exceptional stiffness. This enables shops to achieve outstanding positioning and contour accuracy for high-quality surface finishes. Exceptional precision With its highly dynamic 42,000 min-1 Step-Tec spindle, this machine has the power, speed and performance necessary for the most demanding applications. Shorten time to market, achieve fine surface finishes (finer than Ra 0.02 µm)...

Long-term stability Obtain the highest level of precision with long-term stability, even when milling the toughest materials. The symmetrical design, polymer concrete structure and high thermostability provide a reliable foundation for precision. • Thermostabilized body • Axis cooling system • Internal ball screw nut cooling • Spindle cooling system • Thermal-controlled drive motors • Temperature-controlled coolant • Internal table cooling loop

Reliable accuracy and perfect reproducibility + Internal cooling system and isolated machine bed + Rigid, symmetrical gantry-style design + Polymer concrete machine bed Trustworthy quality Polymer concrete performance Through extensive testing, the MILL P 500 has been certified to maintain exceptional accuracy over extended machining periods. Our internal protocols for ensuring accuracy throughout the assembly process guarantees machines arrive at your facility ready for highly precise part production. For reliable process stability, the MILL P 500 is built around a 4.5 polymer concrete...

Precision at any temperature When your milling accuracy must be within fractions of a micron, even the smallest change in temperature can result in a scrapped part. But to achieve the most accurate parts, simply controlling ambient temperatures isn’t enough. The heat produced by the machine itself must also be controlled, especially during long production cycles for precision molds and dies. The advanced thermostability features in the Mikron MILL P 500 creates a stable environment to protect your processes. An advanced internal cooling system is designed to address every heat source and...

Dynamic performance Reduce production costs, cut down on finishing operations Achieve higher machine performance with dynamic features: • • • • • • Axial rapid traverse speeds of 30 m/min Axial acceleration: 6 m/s2 42,000 rpm Step-Tec spindle High-precision linear roller guide ways Rigid, stiff machine bed Optimized force dis

Speed and precision, all day and all night High-performance Step-Tec Spindles can handle everything from roughing to fine surface finishes. With advanced hybrid ball bearings and thermally robust hybrid cylindrical roller bearings, these superrigid rotating systems enable milling with extra-long tools, aggressive material removal rates and higher feed rates. The MILL P 500 comes equipped with a 42,000 min-1 HVC-140 spindle to provide outstanding precision and accuracy for • Ensures the highest degree of thermal stability with sophisticated design built around OptiCool principle (OCS)....

Tool magazines Built-in production flexibility A tool magazine for every need Featuring internal disc-type or chain magazines, the MILL P 500 offers capacities of up to 60 tools. + Ergonomic and user-friendly design. + Ensures high productivity and process reliability. + Parallel machining and tool loading. + Provides touch probe orientation flexibility.

Automation from the back, full access from the front Deliver parts faster, increase operator availability and increase your overall productivity with the automation-ready design of the MILL P 500