Catalog excerpts
Becoming better every day – since 1802 GF Machining Solutions When all you need is everything, it’s good to know that there is one company that you can count on to deliver complete solutions and services. From unmatched Electrical Discharge Machining (EDM), Laser texturing, Laser micromachining, Additive Manufacturing and first-class Milling and Spindles to Tooling and Automation, all of our solutions are backed by unrivaled customer service and expert GF Machining Solutions training. Our AgieCharmilles, Microlution, Mikron Mill, Liechti, Step-Tec and System 3R technologies help you raise...
Open the catalog to page 2Applications Technology Solutions Robust and precise Automation and ergonomy Tool magazine High-performance spindles Turning Roughing Finishing Heidenhain TNC 640 and smart machine Options Technical data Customer Services GF Machining Solutions The Mikron MILL E 1000 U, MILL E 1400 U and MILL E 1900 U serve job shoppers looking for universality, great precision and efficient productivity as they deal with ever changing a pplications, ranging from tool making, prototyping to small series production.
Open the catalog to page 3Mikron MILL E U used for a broad spectrum of parts…
Open the catalog to page 4Bevel gear wheel Hard machining Transmission + High stability and precision + Very good surface quality + Absolute process security + Quality achieved: Q3 Suspension Aluminium alloy Car racing + High concentricity + 5-axis simultaneous machining + Precise bores at various angles Turbines and compressor discs Extreme high temperature resistant tough steels Aerospace + High stability and precision + Very good surface quality + Absolute process security Steering wheel mold Automotive + Good surface qualities obtained, also for simultaneous machining + High machining performance + Machining all...
Open the catalog to page 5High-efficiency Milling The Mikron MILL E U series is a compact and ergonomic high efficiency machine center serving job shoppers looking for universality It provides highly efficient and productive processing for all kinds of materials, including aluminum alloys and stainless steel. This solution’s economical design saves spaces and its ergonomics make it easy for your operator to use.
Open the catalog to page 6Stiff machine construction Optimal accesibility Step-Tec Spindle + Increase business opportunities with a two in one solutions + Easy load of big part thanks to an ergonomic concept + Get the performance and Spindle power to execute all kinds of applications. + Enjoy unmanned production—nights or weekends— with your favorite Automation system. + Produce your workpieces in a process-secure and precise manner. + Increase reliability in unmanned operation. Pallet changer 3 positions Simultaneous turning Tool magazine from 30 to 336 + oost the service life of the machine. B + Significantly...
Open the catalog to page 7A thoughtthrough basic design for maximum rigidity The swivelling head. A water-cooled direct drive with the measuring system on the swivel axis. The A-axis can be clamped on both sides in all positions for maximum rigidity. A symmetrical table without an overhang leads machining forces directly away also during heavy loading. Precision sustainability is guaranteed during the whole machining process due to the thermo-symmetrical structure used. For the highest levels of precision: scraped support surfaces on the linear guides The machine bed is cast out of one piece. It stands on 3 main...
Open the catalog to page 8A new-type of construction of the Z-axis. 300 kg lighter than a comparable axis made out of a casting for the same stability and even better vibration damping. Low temperature influences due to the interconnected mechanical gantry Tool magazine for 30 to 336 tools The machine bed is cast out of one piece and stands on 3 main feet. This leads to a shorter start-up time. Two levels and distance between the guideways of more than 800 mm in the X-axis guarantees absolute torsional rigidity and stability during rough machining. This particularly plays a role when heavy workpieces cannot be...
Open the catalog to page 9Increased productivity through an ergonomic design The normal work table height is reached without a platform through hydraulic lowering. Flexibility Special parts can be clamped on and prepared during the main operating time, also during series production. Automated machines can be kept in continual use, also when only one shift is being worked in the production area. A significantly longer running time per day is possible in this way compared to a machine without a pallet magazine. Ergonomics The pallets in the 2 equipping places are lowered hydraulically to a height which is comfortable...
Open the catalog to page 10MILL E 1900 U Unusual levels of access Mikron machining centers are characterised by unusually good ergonomics. The Mikron MILL E 1000 U /1400 U / 1900 U engenders confidence based on the unparalleled levels of access offered, independent of the respective configuration of the machine.
Open the catalog to page 11Tool magazine We have the solution for your needs The tools are loaded on the side of the machine in the tool magazine. The tool magazine has its own operating panel in rder o to call up the desired tool. No tool is needed to remove and load the tool holder. The tools can be loaded and unloaded using this unlocking system Tool change takes place using a double gripper.
Open the catalog to page 12+ Ergonomic and user friendly + Ensures productivity and process reliability + Parallel machining and tool loading + Easy tool loading possibilities thanks to an ergonomic tool loading door Circular magazine design with handling system Max. length up to 500 mm Max. weight up to 25 kg Max. length up to 500 mm Max. weight up to 25 kg
Open the catalog to page 130 Power (kW) (kW) (kW)1000 Power Power 0 Torque Torque (Nm)(Nm) (Nm)1000 Torque 0 Torque Torque (Nm) (Nm) (Nm) Torque 0 Power (kW) (kW) (kW) Power Power Milling and turning Step-Tec Spindle 12’000 rpm HSK-T100 Milling Step-Tec Spindle 24’000 rpm HSK-A63 Power (kW) (kW) (kW) Power Power Milling Step-Tec Spindle 15’000 rpm HSK-A63 Torque (Nm) (Nm) (Nm) Torque Torque Milling Step-Tec Spindle 10’000 rpm HSK-A100 26 kW, 1040 MILL The high-performance Spindles on the Mikron 1/min E 1000 U / 1400 U / 1900 239 series are U Nm, 1040 1/min 30 kW, 1880 1/min 193 Nm, 1880 1/min designed to do heavy...
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MacroJunior & MacroCombi
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