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Mikron HSM 500

Mikron HSM 500
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Mikron HSM 500

Product catalog summary
Overview
GF Machining Solutions offers a wide range of advanced machining technologies, including EDM, laser texturing, and high-speed milling. The Mikron HSM 500 is specifically designed for precision and efficiency in mold and tool making, ensuring high accuracy and dynamic performance.

Applications
The HSM 500 is versatile, capable of machining various materials such as aluminum and graphite. It is used in applications ranging from bottle molds to mobile phone molds, providing high precision and surface quality with specific machining times for different materials and hardness levels.

Machine Highlights
The HSM 500 features a trapezoidal window for enhanced visibility, dynamic tool spindles, and integrated tank and chip management. It is ergonomically designed for accessibility and equipped with a powerful control system and software modules for efficient operation.

Machine Base and Accuracy
The machine's pyramid-shaped design ensures stability, with a polymer concrete base offering excellent thermal resistance and damping. High-speed spindles and optical linear scales enhance precision, supported by water-cooled components and automatic lubrication systems.

Graphite Applications
Specialized for graphite machining, the HSM 500 includes high-speed spindles and vacuum removal systems, ensuring precise positioning and thermal stability with detailed machining parameters for various operations.

Smart Machine Features
The HSM 500 incorporates intelligent systems for vibration monitoring and thermal control, optimizing accuracy and productivity. These features extend spindle life, improve quality, and reduce machining times.

Options and Customer Services
Various options are available, including coolant systems, laser tool measuring, and oil mist extraction. GF Machining Solutions provides digital services through the rConnect platform, offering remote assistance and real-time machine data.

Technical Data
The HSM 500 offers a work area with specific dimensions and spindle speeds, supporting high feed rates and table loads. It includes a comprehensive tool magazine and advanced control systems.

About GF Machining Solutions
GF Machining Solutions is committed to delivering multi-technology solutions, enhancing productivity and quality across various market segments. Their EDM solutions offer precision and efficiency, with innovations in wire-cutting, die-sinking, and hole-drilling EDM.

Laser Technology
The company provides digitized laser technology for texturing, engraving, microstructuring, marking, and labeling complex 3D geometries and precision parts. Their laser micromachining platforms are optimized for creating small, high-precision features.

Additive Manufacturing
In partnership with 3D Systems, GF Machining Solutions offers metal 3D printing solutions for the efficient production of complex metal parts.

Milling Solutions
The Mikron MILL S and MILL P machines offer fast and precise machining, with the latter providing high performance and automation for increased productivity. The MILL E solutions are noted for their cost-effective efficiency.

Airfoil Machining
Liechti turnkey solutions specialize in the dynamic manufacturing of precision airfoils, focusing on reducing the cost per part.

Spindles
Step-Tec spindles are integral to GF Machining Solutions' machining centers, offering compact design and excellent thermal and geometric repeatability.

Digitalization Solutions
Through the acquisition of symmedia GmbH, GF Machining Solutions provides Industry 4.0 solutions for smart and connected machines, enhancing digital transformation and production processes.

Customer Support
The company offers three levels of support: Operations Support for wear parts and consumables, Machine Support for spare parts and technical services, and Business Support for customer-specific solutions.

Tooling and Automation
System 3R reference systems provide accurate holding and positioning for electrodes and workpieces, facilitating seamless operations across different machines. Automation solutions are scalable and tailored to customer needs.

Global Presence
GF Machining Solutions has a worldwide presence with locations across the Americas, Europe, and Asia, ensuring accessibility and support for their global customer base.
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Catalog excerpts

Mikron HSM 500-2

Passion for Precision GF Machining Solutions When all you need is everything, it’s good to know that there is one company that you can count on to deliver complete solutions and services. From unmatched Electrical Discharge Machining (EDM), Laser texturing, Laser micromachining, Additive Manufacturing and first-class Milling and Spindles to Tooling and Automation, all of our solutions are backed by unrivaled Customer Services and expert GF Machining Solutions training. Our AgieCharmilles, Microlution, Mikron Mill, Liechti, Step-Tec and System 3R technologies help you raise your game—and our digital...

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Mikron HSM 500-3

Applications Highlights Machine base Accuracy With high speed to EDM Applications in graphite smart machine Options for all needs Customer services Technical data GF Machining Solutions High speed milling has never been so easy... Mikron’s HSM 500: The unique concept of the HSM line d esigned to meet mold- and toolmakers equirements. r No compromises Highest accuracy, extreme dynamic and best surface quality. Incomparable accessibility, best ergonomics, and a user friendly handling of the machine. Consistent quality Every machining centre “made by Mikron” has been assembled in our air-conditioned...

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Mikron HSM 500-4

As flexible as your production is... Thin walled part Material Aluminum Time 27 min. Machine HSM 500 Bottle mold Material Hardness Priority Time Machine Mold core Material Hardness Priority Time Machine Car light mold Material Assab S136 Hardness HRC 50 Time 240 min. per cavity Machine HSM 500 Mobile phone mold Material NAK 80 Hardness 40 HRC Time 416 min. Machine HSM 500 Hot pressing die for fittings Material 1.2344 Hardness 25 HRC Time 216 min. Machine HSM 500 Car antennas mold Material Assab S136 Hardness HRC50 Time 60 min. per cavity Machine HSM 500

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Mikron HSM 500-6

Precision and quality for tool and mold making Trapezoidal window for a clear view of the machining process Dynamic tool spindle with vector regulation and ceramic hybrid bearings Effortless crane loading Protected tool magazine and tool measurement area. One sliding door with a large window Powerful machine control system Full table size available for work Software modules for efficient, controlled working Integrated tank and chip management GF Machining Solutions machining centers feature extraordinary ergonomics. Unparalleled accessibility regardless of the respective machine configuration....

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Mikron HSM 500-7

Machine base Sophisticated concept for maximum rigidity Closed structure The O-shaped portal increases the structural dampening characteristics Polymer concrete Striking features of polymer concrete include high thermal resistance and outstanding damping characteristics. It is not susceptible to oil or cooling lubricants and does not undergo an aging process. Cross slide The cross slide is weightoptimised to meet highly dynamic machine tool motion requirements. Polymer cast machine base Portal construction for high rigidity and compact foot-print. Pyramid-shaped design The pyramid-shaped arrangement...

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Mikron HSM 500-9

Maximum accuracy... ...through ptical inear scales, o l cooled drives and consistent quality control High speed spindle A key factor in a high speed milling machine... + Vector controlled motor spindle for short run-up and brake times and high torques at low speed + Ceramic hybrid ball bearings with oil-air minimal lubrication + Liquid-cooled stator jacket and bearings + HSK interface Touch probe A compact and extremely accurate touch probe is available as a standard option. + Easy set-up + In process calibration + Measurement in the machine Quality control Every MIKRON HSM machine is validated...

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Mikron HSM 500-10

With high speed to EDM Graphite electrodes, like high-speed machines, are both d esigned to increase productivity and customer values. The high speed milling of graphite electrodes requires not only a high reliability and performance spindle, it also requires exceptional vibration damping and repeating machine accuracy. Advantages + Absolute optical linear scales on X, Y, and Z axis operating with a measuring step of 0.02 guarantees incom arable p positioning precision + Better thermal inertia of machine base due to the polymer concrete + All feed motors, the electrical cabinet and the motor...

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Mikron HSM 500-11

Efficient production in niversal applications u Material: Graphite R8710 Spindle Feed Diameter speed rate Radial Axial cutting cutting Machining depth depth time D n vf ae Operation Tool [mm] [rpm] [mm/min] [mm] Roughing toric 6 22’000 4’000 4 Prefinishing toric 3 30’000 2’500 2 Roughing toric 1.5 30’000 2’000 1 Prefinishing ball nose 1 30’000 1’800 0.2 Finishing ball nose 0.6 30’000 1’500 0.1 Spindle Feed Diameter speed rate Spindle Feed Diameter speed rate Radial Axial cutting cutting Machining depth depth time D n vf ae Operation Tool [mm] [rpm] [mm/min] [mm] Roughing toric 6 20’000 6’000...

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Mikron HSM 500-13

smart machine Brings intelligence into the milling process Advanced Process System The unique vibration monitoring system With the help of this system, vibrations that occur uring d a milling process can be made visible as a “G-load”. So it is possible to intervene selectively in the process and ptimise it. o APS Long tool at 4025 rpm Long tool at 5525 rpm Short tool at 5000 rpm Your benefit Increase the life-time of the spindle (reduction in the machine’s hourly rate) + Improve quality (Recognition of critical machining strategies) + Increased tool life (Improvement over all process r eliability...

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Mikron HSM 500-14

Rotating window Minimum quantity lubrication ITM - Intelligent Tool Measurement Laser tool measuring APS CAMplete Econowatt SIGMA FMC ITC ITC 5X ITM OSS OSS extended OSS extreme PFP RNS SPS Mobile handwheel smart machine

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Mikron HSM 500-15

Customer Services New digital service possibilities GF Machining Solutions Customer Services continues to push technological boundaries to deliver the future of services to you—today. rConnect is the digital services platform available for all GF Machining Solutions technologies. Following a modular a pproach, rConnect comprises a range of services that e mpower you to increase your manufacturing productivity. C ertified with the TÜViT Trusted Product Certificate. rConnect Messenger, we deliver machine data to your mobile device to keep you constantly informed about your production. You can supervise...

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All GF Machining Solutions catalogs and technical brochures

  1. HVC 140

    2  Pages

  2. Tooling

    112  Pages

  3. DMP Factory 500

    24  Pages

  4. Mikron HSM

    20  Pages

  5. Mikron MILL S/X

    32  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.