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High Speed Machining Centers MIKRON HSM 400 - 32 Pages

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High Speed Machining Centers MIKRON HSM 400

Catalog excerpts

2 MIKRON HSM 400 LP / 500 LP MIKRON HSM 400U LP High-speed milling - universal approach to mould-making and production

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3 Contents Ultra-highspeed milling - for our demanding customers GF AgieCharmilles presents new reference machines in 3-axis and 5-axis versions for high-speed and ultra-highspeed milling. Based on the concept of the present HSM/XSM series, GF AgieCharmilles engineers have developed three new machine models which represent optimal answers to all aspects of 3-axis and 5-axis high-speed and ultra-highspeed milling needs. The HSM/XSM LP series (LP = Linear Performance) were designed for ultimate precision and supreme surface quality. The necessary design measures focus on the machine bed,...

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4 MIKRON HSM 400 LP MIKRON XSM 400 LP MIKRON HSM 500 LP Applications 3-axis HSC milling of a prototype mould insert Die MIKRON HSM 500 LP Alloyed tool steel Tool and mold making • Surface quality • Shape accuracy Watch components MIKRON XSM 400 LP Different materials Watch making industry/ micromechanics • Shape accuracy • Smallest geometries • Parts-specific handling systems Electrode MIKRON XSM 400 LP Tungsten-copper Tool and mold manufacturing • High surface quality • Shape accuracy • Very small geometry features Ball screw drive Linear direct drive Graphite electrode MIKRON HSM 400 LP...

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6 MIKRON HSM 400U LP MIKRON XSM 400U LP Machining of an injection mould in 5-axis simultaneous operation Applications 5-axis Watch casing MIKRON XSM 400U LP Different materials Watch making industry • 5-axis simultaneous machining • High surface quality Impeller MIKRON HSM 400U LP Aluminium Automobile industry • 5-axis simultaneous machining • High speed • Thin-walled geometries MedTech MIKRON HSM 400U LP Titanium / CoCr Medical technology • Adequate spindle performance • Machine stability • 5-axis simultaneous machining • Forming and positioning precision Casting mold MIKRON HSM 400U LP...

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8 Highlights Precision and quality for tool- and mold-making as well as accurate part manufacturing Robust tool spindle with vector control and ceramic hybrid bearings Flexible workpiece automation Crane loading Crane loading Polymer-concrete machine bed with high damping properties Side window The MIKRON HSM/XSM LP series impresses with the unrivalled accessibility of all machines in the series, regardless of their particular configuration. High-performance machine control Direct drives on all axes: X, Y, Z, B, C Machine hood for thermal and acoustic insulation

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9 Chip management Major attention was paid to the chip flow. Steeply inclined chrome steel plates in the workspace promote the fall of chips. • No chip accumulation • Easy cleaning • Flushing system Process optimisation with OSS The larger a workpiece is, the more it weighs and the more machining time and reworking effort it requires. The ability to decisively influence the time factor even after CAD/CAM programming is therefore all the more important. The OSS software module offers specially tailored tool control to suit the machining task. • Precision: Precise path control according to...

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10 MIKRON HSM/XSM 400 LP 90 kg MIKRON HSM/XSM 400U LP 25 kg System 3R Macro Magnum 18x Erowa ITS 148 20x System 3R Macro 48x Ergonomic charging and uncharging of the disc type magazine during work preparation Automation with .D..a.nk Automatisierung noch produktiver disc type magazine Producing more parts in shorter time at lower cost System 3R Dynafix 350 x 350 mm 7x We recommend: SIGMA FMC (Flexible Manufacturing Cell) and RNS (Remote Notification System). These smart machine modules are the keys to even greater flexibility and process reliability during the production of high-quality...

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12 Interface for auto- .D..a.nk Automatisierung noch produktiver mation systems Producing more parts in shorter time at lower cost The MIKRON HSM 400U LP Robot Integrated. Loading and unloading takes place from behind through the portal. A standardised robot interface allows the MIKRON HSM/XSM-LP series to be operated with robot systems from reputable vendors. Regardless of the handling system used, the accessibility of the machine remains outstanding... ...even when networking with other machines.

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14 Table versions 3 axis Process-oriented tool clamping - the integrated automation interface Combat unproductive times Fully integrated zero-point clamping systems are standard equipment on the MIKRON HSM/XSM 400 LP. The machines rely on widely used clamping systems from manufacturers System 3R and Erowa. MIKRON HSM/XSM 400 LP Up to 120 kg load capacity MIKRON HSM 500 LP Up to 200 kg load capacity

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15 Table versions 5 axis Speedy results with HSC simultaneous machining Circular swivel table MIKRON HSM/XSM 400U LP. Up to 25 kg load capacity The excellent dynamics of the circular swivel tables with direct drives in the MIKRON HSM/XSM 400U LP machines achieve genuine HSC simultaneous machining on all 5 axis - another development by GF AgieCharmilles: • Extremely dynamic and fast: Rotation and swivelling with direct drives in the B and C axis up to 250 min-1 • Extremely accurate and precise: Liquid-cooled motors and absolute measuring systems • Extremely stable and flexible: hydraulic...

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18 Basic machine For uncompromising demands Polymer-casting machine bed High rigidity and a compact appearance are attention-getting benefits of the self-contained portal design. Cross slide The weight and rigidity of the cross slide are optimised to stand up to the high dynamic requirements. Polymer concrete The polymer concrete features high thermal inertia and excellent damping properties. Oils or cooling lubricants are not affected by ageing processes. Pyramidal configuration The pyramidal structure ensures optimal weight distribution while stabilising and rigidifying the cutting...

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19 Feed axis Reconciling dynamics and precision Dynamics and precision Mechanical drive systems have a basic disadvantage: a loss of precision must be accepted to achieve a highly dynamic configuration. This effect is not relevant for customers in auxiliary motions such as tool changing or axial positioning. An HSC machine changes the situation: During cutting control, high dynamics must be combined with great precision. This is where the linear direct drive shows all its advantages. • Short setting time • No oversteering through drive play and elasticity • High dynamic rigidity of the...

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