High Performance Machining Centers MIKRON UCP 600 Vario - 24 Pages

2 The MIKRON UCP 600 Vario by GF AgieCharmilles is an impressive 5-axis solution for automated production. In addition to the compact basic machine, the Vario system has a wide variety of high-performance milling spindles, a scalable, modular tool magazine system, the well-proven MIKRON pallet magazine as well as a suitable cleaning and disposal solution for each chip/coolant situation. The customer is free to decide how variable his MIKRON UCP 600 Vario should be. However, one point is guaranteed not to change - accessibility to the machine and its peripheral units is as unique as ever!

3 Contents Applications 5-axis Machining 4 5-axis Simultaneous Machining 6 Highlights 8-9 Automation 10-11 Table variations 5-axis Rotary Tilting Table 15 Torque Rotary Tilting Table 16 High-tech spindles 17 Tool Magazines 18 Options 20 smart machine 21 Product Range GF AgieCharmilles 22 MIKRON UCP 600 Vario System Vario - the solution for automated production

Light Alloy Support Aluminum Aircraft industry • 4-side machining in one clamping • High spindle speed • High cutting volumes 4 Applications Wide range of workpieces... Endoscope Device Moulded blank with high content of chrome/nickel Medical technology • Multi fixture systems • High position and molding tolerances • High positioning accuracy • Difficult to cut and high-strength material Ventilator Housing Aluminum Ventilation technology • 5-axis positioning machining • High material removal rate • High positioning accuracy • Flexible production The standard version of the rotary tilting...

6 Wide range of workpieces... Specifically for 5-axis simultaneous machining Due to the Tailstock, long thin parts can also be machined on the direct driven table. The MIKRON UCP Vario with Torque Rotary Tilting Table for high performance 5-axis simultaneous machining. Cutting Roller Hardened steel Paper industry • High precision • Tailstock required • High spindle speed • Workpiece automation possible Cylinder Head Aluminum alloy Motorcycle industry • Complete machining in one clamping • Combined 5-axis positioning/simultaneous machining • High positional tolerance Blower Housing Aluminum...

8 Highlights The MIKRON UCP 600 Vario can be turned optimally to the customer's requirements The outstanding feature of MIKRON machining centers is their exceptional ergonomics. What is impressive about the MIKRON UCP 600 Vario is its unrivalled accessibility, which is not dependent on the machine's configuration. Software modules for efficient and controlled work Flexible workpiece automation Magazine for up to 220 tools requiring little space High performance spindles Versatile rotary tilting tables Upright cabin walls guarantee good chip fall Laser tool measuring protected from the...

9 Ergonomic, effortlessly accessible, clear insight Enthusiasm in the workplace can be bought! Due to its accessibility and view on the workpiece, the Vario series is the most valuable asset for helping employees of any company to be even more efficient. • Impressive design - ergonomic protective cabine enclosure with large windows ensures excellent illumination and an optimal view to the machining process • Elaborated working area design prevents a built up of chips • Heavy workpieces can be easily loaded by crane • Abrasion-resistant screens and the rotating viewing window ensure perfect...

10 Automation Automatic workpiece magazine enables unmanned production. smart machine SIGMA FMC and RNS render services. The pallet magazine proves its superiority With the MIKRON UCP 600 Vario, automatic production is ensured by the low-cost integration of the pallet magazine. Supplemented with the modular tool magazine, the compact milling center becomes a highly productive and flexible manufacturing cell. • Configuration as System 3R (Dynafix GPS) or Erowa (UPC) version. Others on request. • Repetitive machining is executed without interruption in multi-shift operation. • The machine's...

11 P 500 500 630 544 cm 544 cm We recommend: SIGMA FMC (Flexible Manufacturing Cell) and RNS (Remote Notification System). These and other Smart Machine modules ensure still more flexibility and process reliability in the production of high-quality components. MIKRON UCP 600 Vario with workpiece automation via the WorkMaster 3R system Interface for robot solution An example of automation on the workpiece side of the MIKRON UCP 600 Vario via a robot solution. Due to the robot interface, the MIKRON UCP 600 Vario can be fitted with robot systems from reputable suppliers.

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14 Table variations Clamping workpieces, powerful and precise

15 5-axis machining offers considerable advantages for large and small components. By means of 5-axis technology it is possible to machine a wide variety of shapes and surfaces in one chucking. Rotary tilting table with radial grooves Rotary tilting table with parallel grooves Rotary tilting table for GPS 240 The large tilting range of the MIKRON UCP 600 Vario rotary tilting table enables 5-sided complete machining in one chucking. • Most suitable for 5-sided, 5-axispositioning and up to 5-axis contour machining • Rotary tilting table available as pallet version: System 3R (Dynafix, GPS) or...

16 MIKRON UCP 600 Vario with torque rotary tilting table (Torque RTT) Tailstock for special applications The tailstock also enables longer, thinner parts to be machined on the MIKRON UCP 600 Vario with torque rotary tilting table (Torque RTT). If required, the overarm can also be dismantled, in order to machine workpieces without. Unmanned production is also ensured here. Workpiece automation is likewise possible using the tailstock. Directly driven rotary and tilting axes The MIKRON UCP 600 Vario is most suitable for 5-axis simultaneous HPC machining (High Performance Milling). The A and...

17 High-tech spindles Tool spindles for demanding machining Tool spindles for demanding machining Whichever machine configuration you choose, with a MIKRON UCP 600 Vario you get the most up-to-date tool spindle technology: Vector control, highly stable ceramic hybrid spindle bearing, and spindle casing cooling using a controlled internal coolant system for consistent temperatures for the entire working duration. • Optionally 12,000, 20,000 or 42,000 rpm • Precise high performance - from the conventional to the universal to HSC machining • Vector control for full torque in the lower speed...