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High Performance Machining Centers HPM 450U - 20 Pages

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High Performance Machining Centers HPM 450U

Catalog excerpts

The MIKRON HPM 450U is a powerful 5-axis solution for universal, automated production which perfectly combines dynamics and stability. Apart from the compact basic machine, also available for the MIKRON HPM 450U system are a pair of highly efficient milling spindles, a wide range of tool changer pallets ideal for customisation to suit customer requirements, as well as tried and tested optional pallet magazines. In addition, this machine offers impressive machining options from simple drilling to complex simultaneous 5-side to 5-axis machining processes. Thanks to its outstanding...

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Contents Applications 4 Tool magazine 14 Highlights 6 Options 16 Automation 8 smart machine 17 High-tech spindles 9 About GF AgieCharmilles 18 Table variations 12 MIKRON HPM 450U MIKRON HPM 450U - the solution for automated production 3

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Applications Universal parts range... Propeller blade Bronze Boat industry • 5-axis simultaneous machining in one clamping operation • High surface quality • High spindle speed Cylinder head Aluminium alloy Motor sport • Complete machining in one clamping operation • Combined positioning/ simultaneous machining in 5 axes • High positional tolerance Bone rasp Special alloy Medical technology • High-performance milling of high-alloy materials • Workpiece automation possible Fan housing Aluminium Aircraft industry • High 5-axis simultaneous quota • Workpiece automation possible Fan housing...

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Highlights The MIKRON HPM 450U is easily adapted to suit customer requirements Steep cab walls guarantee chips fall away easily Flexible workpiece automation Crane loading High-performance tool spindles Magazines with small footprint hold up to 220 tools Crane loading Unique access and view of machining and workpiece MIKRON machining centres are distinguished by their exceptional ergonomics. The MIKRON HPM 450U is a winner thanks to unbeaten accessibility, irrespective of the particular machine configuration. 6 Laser tool measurement protected from workspace Versatile, adjustable torque...

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Ergonomic, effortlessly accessible, clear insight Enthusiasm in the workplace can be bought! Due to its accessibility and view on the workpiece, the MIKRON HPM 450U is the most valuable asset for helping employees of any company to be even more efficient. • Impressive design - ergonomic protective cabine enclosure with large windows ensures excellent illumination and an optimal view to the machining process • Elaborated working area design prevents a built up of chips • Heavy workpieces can be easily loaded by crane Full chip control In the working area of the MIKRON HPM 450U, any...

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Automation Automatic workpiece magazine enables unmanned production Tool magazine The tool magazine is structured as a circular hanging shelf. Therefore it is almost arbitrarily scalable. 120, 170 and 220 tool positions are available as standard. Separation of the central gripper from the transfer handling results in a short changing time. The pallet magazine proves its superiority With the MIKRON HPM 450U, automatic production is ensured by the low-cost integration of the pallet magazine. Supplemented with the modular tool magazine, the compact milling center becomes a highly productive...

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High-tech spindles Tool spindles for demanding machining Tool spindles for demanding machining Whichever machine configuration you choose, with a MIKRON HPM 450U you get the most up-to-date tool spindle technology: Vector control, highly stable ceramic hybrid spindle bearing, and spindle casing cooling using a controlled internal coolant system for consistent temperatures for the entire working duration. • Optionally 12,000 rpm, 20,000 rpm • Precise high performance - from the conventional to the universal to HSC machining • Vector control for full torque in the lower speed range The scope...

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Table variations Clamping workpieces, powerful and precise 12

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Directly driven rotary and tilting axes The MIKRON HPM 450U is most suitable for 5-axis simultaneous HPC machining (High Performance Milling). The A and B-axis are driven by torque motors. Rotary tilting table with parallel grooves Rotary tilting table, GPS 5-side/axis machining in one set-up 5-axis machining offers considerable advantages for large and small components. By means of 5-axis technology it is possible to machine a wide variety of shapes and surfaces in one chucking. Rotary tilting table, Dynafix The scope of supply includes: smart machine module ITC-5X (Intelligent Thermal...

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Tool magazine Standard and increased demands Magazines integrated into the machine base Compact tool housing 30 Thanks to various tool magazine sizes, customer requirements can be met individually with the MIKRON HPM 450U - from single piece production to the mass production of complex workpieces. 30 tools (ISO 40, HSK-A63) • Rapid tool changing and set-up times • Tool loading made easy: good accessibility at all times, even during machining • Small footprint 60 60 tools (ISO 40, HSK-A63) External magazine for up to 220 tools 120 170 220 120, 170, 220 tools (HSK-A63) Optional • Laser tool...

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The MIKRON HPM 450U is prepared for a large It can be configured easily and to the best advantage. Minimal quantities Mist extraction Chip extraction for more Belt filter system of cooling lubricant required demanding jobs High performance Internal coolant infeed Laser tool measurement Infra-red measuring sensor Rinsing gun Rotating inspection window Signal lamp Operating mode 3+4 Other options: • Increased accuracy • Scratch-resistant inspection • Robot interface • Extended guarantee • Spindle oil extraction with vacuum pump Pallets Air through spindle/spindle smart machine

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smart machine The new dimension in modern production Bringing intelligence into the milling process is the intended aim of "smart machine". This includes a range of modules that are collectively referred to under the generic term "smart machine" and that fulfil various functions. In order to make the milling process "intelligent", various requirements have to be implemented. First of all, establishing comprehensive communication between man and machine, which makes precise information that the operator requires to assess the milling process available to him. Secondly, supporting the...

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