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AgieCharmilles LASER S

AgieCharmilles LASER S
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AgieCharmilles LASER S

Product catalog summary
Introduction
GF Machining Solutions, under the AgieCharmilles brand, offers a range of advanced manufacturing technologies including EDM, Laser texturing, Laser micromachining, Additive Manufacturing, Milling, and Automation. These technologies aim to enhance manufacturing capabilities and provide a competitive edge through digital business solutions.
Laser Solutions Overview
The AgieCharmilles LASER S series is introduced as a fully digital, all-in-one Laser texturing solution. It emphasizes the shift from traditional methods to digital Laser texturing, offering precision, reduced environmental impact, and faster time to market. The series is designed to address manufacturing challenges, enabling innovative designs and efficient production.
Key Features of LASER S Series
  • Digital Transformation: Supports digital manufacturing, enabling precise Laser operations and reducing manual tasks.
  • Innovative Design Capabilities: Allows creation of complex textures without traditional limitations, enhancing design freedom.
  • Environmental Sustainability: Reduces reliance on chemical etching, promoting cleaner production processes.
  • Software Integration: Includes advanced software for texturing, engraving, and machining, ensuring high-quality output and efficiency.
Technological Advancements
The LASER S series incorporates Smartpatch and Smartscan technologies to optimize texturing performance, enhancing quality and productivity by efficiently managing Laser operations and ensuring precise texture application.
Applications and Benefits
  • Versatility: Supports various applications, including texturing, engraving, and marking, on a single machine.
  • Efficiency: Designed for high-speed operations, reducing cost per part and improving time to market.
  • Operator Efficiency: Features like adjustable control panels and ergonomic design enhance operator comfort and productivity.
Specifications and Features
  • Laser Blasting and Structuring: Offers higher flexibility and precision, achieving operations up to 50% faster.
  • Laser Texturing: Capable of creating both geometrical and natural patterns with digital manufacturing.
  • Laser Engraving and Marking: Supports three or five-axis engraving in a single setup.
  • 3D Marking: Enhanced by a high-speed scanning system, reducing machining time by 40%.
  • Flexipulse Technology: Allows fine-tuning of laser parameters for optimal quality.
Performance Enhancements
  • High-Speed 3D Scanning: Increases productivity with scanning speeds up to 5,500 mm/s.
  • Increased Marking Field: Reduces machine movements, enhancing efficiency and quality.
  • Thermostability: Maintains laser beam stability for consistent machining quality.
Applications and Market Segments
  • Automotive: Supports customization and high-quality texturing for interiors and lighting.
  • Packaging: Offers new design possibilities and productivity enhancements.
  • ICT: Meets high aesthetic demands for electronics with fine texturing capabilities.
Automation and Productivity
  • Automation Solutions: Reduce idle times and increase machine autonomy, allowing continuous production.
  • Tooling Systems: Enhance flexibility and productivity by accommodating various workpiece sizes.
Sustainability and Efficiency
  • Energy Efficiency: The LASER S series reduces energy consumption by up to 71% per part compared to traditional methods.
  • Digital Process: Minimizes manual operations, reducing the risk of errors and increasing repeatability.
Technical Specifications
Detailed specifications for various laser machines are provided, including dimensions, weight, power requirements, and working area capabilities. For example, the LASER S 1000 U has dimensions of 2,240 x 2,678 x 2,645 mm and requires a nominal power of 8 kVA.
Technological Innovations
  • 3D Scanners: Reduce axis movements and improve performance.
  • SmartPatch and SmartScan: Enhance performance, especially with 3D scanners.
  • Advanced Laser Sources: Improve engraving quality and speed.
Product Offerings
  • Wire-cutting EDM: Known for precision and energy efficiency.
  • Die-sinking EDM: Features like iGAP technology for speed and reduced wear.
  • Laser Texturing and Micromachining: For aesthetic and functional texturing.
  • Laser Additive Manufacturing: In partnership with 3D Systems for efficient metal part production.
  • Milling: Offers high precision and productivity with Mikron MILL solutions.
Global Presence
GF Machining Solutions operates globally with locations in the Americas, Europe, and Asia, ensuring customer support and service worldwide.
Commitment to Innovation
The company is committed to advancing its technical expertise and providing customer-centric solutions to enhance productivity and quality across various market segments.
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Catalog excerpts

AgieCharmilles LASER S-2

Becoming better every day – since 1802 GF Machining Solutions When all you need is everything, it’s good to know that there is one company that you can count on to deliver complete solutions and services. From unmatched Electrical Discharge Machining (EDM), Laser texturing, Laser micromachining, Additive Manufacturing and first-class Milling and Spindles to Tooling and Automation, all of our solutions are backed by unrivaled customer service and expert GF Machining Solutions training. Our AgieCharmilles, Microlution, Mikron Mill, Liechti, Step-Tec and System 3R technologies help you raise your...

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AgieCharmilles LASER S-3

A new manufacturing era begins Our Laser solutions for you LASER S series 10 Revolutionary surface texturing 12 Preparing the digital file 14 Smartpatch 16 The multi-process solution to drive your success 18 2 0 2 2 25 Mechanical innovative concept Innovations at a controlled cost per part High-speed 3D scanning system Automation solutions The partner of choice Automotive lighting Packaging closures ICT device covers 32 Services and training 32 Academy 33 New digital service possibilities 35 38 Technical specifications About GF Machining Solutions

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AgieCharmilles LASER S-4

A new manufacturing era begins Aligned with GF Machining Solutions’ vision of the smart factory of the future, our Laser texturing technology helps you overcome your daily manufacturing challenges while allowing you to innovate without compromise, speed up your time to market, and reduce your environmental impact. Work digitally: Answer your manufacturing challenges Digital transformation is underway and Laser texturing overcomes the limitations of manual and traditional methods to drive your surface texturing transformation. Defeat the daily challenges of difficult-to-realize designs and quality...

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AgieCharmilles LASER S-5

Avoid chemical etching challenges Today, manufacturers relying on conventional texturing methods like manual chemical etching face significant limitations with regard to design, including the high risk of errors, environmental challenges related to the use of acids, and difficulties in accurately texturing complex 3D shapes. Work digitally 1. Import your 3D model Work digitally: Import your 3D shape into the all-in-one software package to determine—with precision—the right position of the Laser operation that you would like to execute. 2. Develop new textures without limitations Work with gray...

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AgieCharmilles LASER S-6

Our Laser solutions for you GF Machining Solutions’ digital Laser texturing technology—fully digital, precise and ecologically sound—is already a proven solution for adding distinct textures to molds for car interiors, packaging, home appliances and ICT. Today, it is poised to transform the texturing of plastic injection molds and allow designers to innovate without limits thanks to our unique Laser texturing product portfolio answering your specific needs. Performance line The AgieCharmilles LASER P series, available since 2009, has become the market’s reference for Laser texturing. LASER P...

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AgieCharmilles LASER S-7

LASER P series 600 U 1000 U 1200 U LASER S series 1000 U 1200 U 2500 U Suitable for machining a wide range of precise and repetitive parts Thanks to its compactness and innovative mechanical concept offering an exceptional rigidity, the AgieCharmilles LASER S 2500 U can easily machine parts of large dimensions. Thoughtfully determined cooling zones combined with the linear motor and torque allow a high dynamic while ensuring thermal stability throughout the entire machining process

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AgieCharmilles LASER S-8

Execute your latest innovations at the speed of the manufacturing world Improve your texturing performance to achieve unparalleled texturing productivity without compromising your quality. The new LASER S series was conceived as the new market reference in terms of quality output to help you meet new market demands. Quality is your target. That’s why the LASER S series offers extreme machining speed, allowing designers to execute their designs while controlling the cost per part. A new technological era starts right here, right now.

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AgieCharmilles LASER S-9

The foundation of your success Execute your latest innovations in texture design with quality and productivity thanks to the LASER S series’ robust mechanical structure and brushless motors. Machine with confidence that you will achieve perfect results from a solution based on our legacy as a technology pioneer. Driving operator efficiency GF Machining Solutions’ customer-centric approach is proven by the LASER S series’ LASER HMI, so your operator achieves best efficiency along with optimal comfort, productivity, ease of use and ability to focus on the task at hand. The control panel is adjustable...

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AgieCharmilles LASER S-10

Revolutionary surface texturing Push the texturing performance of the LASER S to 100% of its capabilities with our innovative Smartpatch and 3D Smartscan software elements. The software maximizes the LASER S series’ performance and helps you achieve extraordinary texturing results.

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AgieCharmilles LASER S-11

All-in-one solution Laser blasting, structuring, engraving, machining, texturing and marking. Patented Smartpatch Take your quality and machining time optimization to new levels. Smartscan 3D Count on Smartscan to optimize every patch you machine.

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AgieCharmilles LASER S-12

Bring your vision to life with Laser texturing. Preparing the digital file Take your designs to a new level of innovation Designers, can you imagine a technology that combines total design freedom and complete control of your texturing costs to help you get your ideas to market? That is the reality today with GF Machining Solutions’ AgieCharmilles LASER S series. It brings together all of the prerequisites to satisfy your vision of making your product a reality. Fully digitized process with an all-in-one solution GF Machining Solutions’ fully digital process for five-axis texturing and engraving...

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AgieCharmilles LASER S-13

Texture bitmap Design geometrical patterns up to 16-bit gray scale image with confidence that your idea will be respected. Mapping The 3D mapping of your texture is perfectly executed, taking into account the orientation and size of each element of your idea. Getting started with a digital file Begin with the 3D model of your part to define the desired texture and execute a qualitative GF Machining Solutions Laser operation.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.