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AgieCharmilles CUT P

AgieCharmilles CUT P
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AgieCharmilles CUT P

Product catalog summary
Introduction
GF Machining Solutions provides advanced manufacturing technologies, including EDM, laser texturing, micromachining, additive manufacturing, milling, and automation. The AgieCharmilles CUT P Pro series enhances precision and performance in EDM applications.
New CUT P Pro Series
The series features advanced mechanics, the UNIQUA HMI, and technologies like IPG-DPS and Spark Track for precise cutting. It supports heavy jobs with independent axis movement and thermostabilization for accuracy.
UNIQUA Interface
UNIQUA is a versatile HMI for wire EDM machines, supporting ISO-based and object-oriented programming. It integrates with major CAD/CAM programs and enhances productivity with flexible data input and batch management.
Industry Applications
Electronic Components: Ensures high surface quality and precision, supporting automation and reducing costs.
Automotive: Reduces production steps and costs, crucial for zero-defect manufacturing.
Medical: Offers complex geometries and biocompatibility, conforming to ISO 13485 standards.
Packaging: Ensures precise mold components for longer mold life.
Technological Innovations
Innovations include the QUADRAX® system, thermostabilization, collision protection, automatic wire threading, and slug management for efficiency.
Sustainability and Services
Emphasizes sustainability with energy-efficient designs and offers extensive customer service and training through their Academy and Service + Success range.
Conclusion
The CUT P Pro series represents a significant advancement in EDM technology, offering precision, reliability, and performance across various industries.
Overview of Wire EDM Technology
Wire EDM produces burr-free, accurate components, reducing post-processing and tooling expenses. It supports high-speed machining and automation, meeting diverse mold design demands.
Sustainability and Efficiency
Wire EDM is sustainable, machining tough materials efficiently with reduced scrap rates, supporting biocompatible and biodegradable plastics production.
Intelligent Power Generator (IPG)
The IPG offers precision and high-speed machining, controlling spark energy for fine surface quality with features like spark parameter control.
Spark Track Technology
Monitors spark position and concentration, preventing wire breakage and optimizing cutting speed with ISPS and iWire technology.
Turbo Tech Cutting Technologies
Focuses on high-speed precision, offering faster cutting speeds with better accuracy, compatible with Spark Track modules.
TAPER-EXPERT
Allows precise angle machining from 0° to 30°, enhancing taper accuracy and tooling life.
Automation and Tooling
Automation solutions like AWT and ASM reduce manual intervention, enabling 100% automation and increased productivity.
Industry 4.0 Integration
Supports Industry 4.0 with SMART wire technology and OPC UA Standard Interface for seamless data exchange and process optimization.
Conclusion
The AgieCharmilles CUT P Pro series in wire EDM highlights precision, efficiency, and integration with modern manufacturing processes.
Overview
The document details the AgieCharmilles CUT P 350/550/800 Pro series, focusing on features, benefits, sustainability, training, and technical specifications.
Key Features and Benefits
  • rConnect Live Remote Assistance: Real-time remote connection to expert engineers for service requests.
  • Sustainability: Reduces energy consumption by 30% with Econowatt module and IPG.
  • Energy Efficiency: Smart standby mode and reduced energy waste contribute to savings.
Training and Knowledge Transfer
  • Comprehensive training modules ensure operators can fully exploit machine capabilities.
  • Training includes Wire EDM Process specifications, security, machine options, and maintenance.
Technical Specifications
  • Details dimensions, weight, machining area, and capabilities of the CUT P 350, 550, and 800 Pro models.
  • Includes wire diameters, wire guides, spool types, and programmable wire tension.
  • Highlights advanced features like 3D probing and collision protection.
Additional Options and Upgrades
  • Options like surge protection and automatic greasing enhance functionality.
  • Upgrades improve productivity.
Conclusion
The AgieCharmilles CUT P Pro series offers advanced technology and training to maximize productivity and efficiency while focusing on sustainability and energy savings.
Overview
GF Machining Solutions provides advanced manufacturing technologies, enhancing productivity, precision, and efficiency across various industrial segments.
Wire-cutting EDM
Noted for speed, precision, and energy efficiency, suitable for miniaturized components and high-speed machining.
Die-sinking EDM
Features like iGAP technology enhance speed and reduce electrode wear, delivering mirror finishes.
Hole-drilling EDM
Allows high-speed drilling in conductive materials, with five-axis configurations.
Laser Technologies
Offers texturing, engraving, and marking on complex 3D geometries, with efficient metal 3D printing solutions.
Milling
Mikron MILL solutions provide fast and precise machining with high performance and automation.
High Performance Airfoil Machining
Liechti solutions enable dynamic manufacturing of precision airfoils, optimizing cost per part.
Spindles
Step-Tec spindles offer compact design and excellent repeatability.
Digitalization Solutions
Industry 4.0 solutions for smart and connected machines enhance digital transformation.
Tooling and Automation
System 3R reference systems provide accuracy and autonomy, reducing setup times.
Global Presence
Operates worldwide, ensuring global support and service availability.
Commitment to Innovation
Dedicated to advancing technical expertise and providing customer-centric solutions.
See more

Catalog excerpts

AgieCharmilles CUT P-2

Becoming better every day – since 1802 GF Machining Solutions When all you need is everything, it’s good to know that there is one company that you can count on to deliver complete solutions and services. From unmatched Electrical Discharge Machining (EDM), Laser texturing, Laser micromachining, Additive Manufacturing and first-class Milling and Spindles to Tooling and Automation, all of our solutions are backed by unrivaled customer service and expert GF Machining Solutions training. Our AgieCharmilles, Microlution, Mikron Mill, Liechti, Step-Tec and System 3R technologies help you raise your...

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AgieCharmilles CUT P-3

New CUT P Pro series Mechanics UNIQUA Electronic components Automotive Medical Packaging IPG: Intelligent power generator Spark Track ISPS: Intelligent Spark Protection System iWire Dedicated technologies Turbo Tech TAPER-EXPERT AWT: Automatic Wire Threading ASM: Automatic Slug Management ASW: Automatic Slug Welding System 3R Tooling Automation and software Connecting you to the future Sustainability Energy Efficiency Certificate Academy Our Service + Success range Available options Technical specifications About GF Machining Solutions Precision, Reliability, Performance With reliable mechanics,...

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AgieCharmilles CUT P-4

Russian scientists Dr. Boris and Dr. Natalya Lazarenko discover the controlled erosion of tungsten electrodes submerged in dielectric fluid. Launch of the CHARMILLES EDM division at Ateliers des Charmilles in Geneva. First industrial EDM machine tool, the CHARMILLES Eleroda D1; AGIE created in Basel. First industrial numericalcontrolled wire-cut EDM machine tool, the AGIECUT DEM-15.

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AgieCharmilles CUT P-5

+100 Years of EDM experience made in Switzerland 1973** Creation of conical cut and coaxial flushing for wire EDM machines. First patent for coated EDM wire. Thermal cut and preparation of EDM wire (ThermoCut). Creation of Surface Integrity (SI) generator. Creation of automatic wire change (twin wires). 500 mm2/min cutting rate for wire-cut EDM machines. Integrated vision unit (IVU) with in-process optical measurement for high-precision wire EDM. CUT P Pro series with Uniqua * World premiere ** Global innovation

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AgieCharmilles CUT P-6

Reliable, Precise Cutting for Your Success Quadrax IPG-DPS Spark Track Dedicated technologies AWT – Annealing

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AgieCharmilles CUT P-7

Thermostabilization Anti-collision Uniqua Automation Ready Connectivity * Some elements may be available as options or unavailable on some models

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AgieCharmilles CUT P-8

Mechanics QUADRAX® In the QUADRAX® system, the table, work tank and dielectric liquid remain stable, and the workpiece does not move. The axes are equal in length (X = U travel; Y = V travel), with constant, lower mass and completely independent movement, unlike other structural concepts. In addition, the base offers lower thermal conductivity and a vibration damping system. Benefits: • Accommodates heavy jobs because the workpiece and dielectric liquid do not move. • Independent U/V and X/Y axes produce precise tapered cuts. • Creates large tapered cuts with same-sized U/V and X/Y

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AgieCharmilles CUT P-9

Thermostabilization Temperature variation is the biggest enemy of high accuracy. Even when workshop temperature fluctuates, integrated thermal regulation can maintain temperature consistently within ± 0.2°C. Accuracy and repeatability remain at their highest levels. Available as an option on CUT P 350 Pro and CUT P 550 Pro Workshop room temperature Machine body temperature Benefits: • Achieve high accuracy even in unstable thermal environments. 1 Water circulation in the Rhenocast machine base 2 Work area 3 Air conditioning in the machine head Collision protection Linear scales and rotary encoders...

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AgieCharmilles CUT P-10

UNIQUA UNIQUA is the new GF Machining Solutions human/machine interface (HMI) for wire EDM machines. It represents the pinnacle of more than a century of EDM technology – and the perfect combination of optimal functionality and usability (ergonomics) from our previous HMIs. SEQUENTIAL PROGRAMMING Every skill level UNIQUA is ideal for wire EDM experts and beginners alike. While experts use its powerful functionalities, beginners can take advantage of its ease-of-use and short learning curve. OBJECT ORIENTED PROGRAMMING Every approach UNIQUA works the way you want to work. Control the details of...

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AgieCharmilles CUT P-12

Interface innovation Enter a new dimension of human-machine interface convenience. The new display panel provides operators with an intuitive, user-friendly 19" touchscreen that can be arranged in portrait or landscape position. Dashboard power Customizable dashboard widgets and easy-to-use menu system seamlessly guides you through the workflow process.

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AgieCharmilles CUT P-13

Intuitive interactivity Shorten the learning curve and make any job easy with powerful graphic previews and an interactive help menu. Work Space UNIQUA tools are displayed as icons to allow for all users to easily identify key functions. GFMS applications such as Custom Profile, Custom Strategy, ISPS Viewer and User Technology, and many more, are available in two sections: Tool Box and External APPS.

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AgieCharmilles CUT P-14

Where flexibility meets productivity Flexible data input 1 2 3 4 5 1. All data is entered directly at UNIQUA. CAD/CAM 2. Only workpiece geometry is imported, remaining data is completed at UNIQUA. 3. Workpiece geometry, workpiece description and machining targets are imported, positioning and measuring data completed at UNIQUA. 4. A complete batch including workpiece, machining, positioning and measuring data are imported. Batch, in the case where a robot is connected, are managed directly via UNIQUA. 5. All data imported with direct execution at UNIQUA, including pallets placed in robot magazine....

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AgieCharmilles CUT P-15

Change your working strategy at any time UNIQUA’s exclusive functionality offers you the flexibility to adjust cutting strategies anytime during preparation or execution. Customized Strategy / Priorities Customized machining sequences minimize unnecessary operator interventions and allow for planned downtime. Priorities can be changed during execution with "one click" directly at UNIQUA without interrupting machining. Batch management Dynamic adaptation of batch execution UNIQUA gives the operator full power to change workpiece and batch-execution priorities, including functions such as piece...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.