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GERIMA GmbH
world of beveling

world of beveling

Product catalog summary

Overview

This document provides detailed technical specifications, tool descriptions, machine models, and operational parameters related to beveling, milling, grinding, shearing, and preturning equipment offered by Gerima. It includes data on various tools, small to large machines, and their capabilities, along with technical abbreviations and contact information.

1. Tools and Milling Cutters

The document lists multiple types of milling tools designed for beveling and facing operations, including models such as TMA-A, TMA-r, TMB-A, TMB-B, TMW-s, and TMW-k. Key parameters include bevel angles (α) ranging from 0° to 90°, number of teeth (Z), diameters (Ø) from 45 mm to 100 mm, feed per tooth (fz), spindle speeds (n) from 3,000 to 10,000 rpm, cutting depths (a), and radii (r) from 0.6 mm to 6 mm. Tools are available in coated and uncoated versions with fine or rough teeth options.

2. Small Machines (s-Machines)

Several small milling machines are detailed, including SMA 10-e/P, SMA 20-e/P, SMA 30-e/P, SMA 40-e/P, SMA 50-e/P, SMA 60-e/P/HF, and SMP 40-e/50-e/60-e/50-P. These machines support bevel widths (C) from 1 mm up to 20 mm, bevel angles (α) from 0° to 80°, radii (r) from 1.2 mm to 15 mm, and plate thicknesses (Alu) up to 30 mm. Diameters range from 56 mm to 1,600 mm depending on the model. Spindle speeds are typically around 8,500 rpm. Weights vary between approximately 11 kg and 15 kg for portable models.

3. Grinding Machines

Grinding machines such as SGA 60-e/P and SGB 60-e/P are described with maximum cutting capacities (Cmax) from 20 mm to 60 mm, bevel angles (α) from 0° to 60°, and grinding wheel diameters (∅) of 178 mm. Additional models like SGC 20-e/40-e/40-P offer variable bevel angles and diameters from 10 mm to 100 mm.

4. Medium Machines (M-Machines)

Medium-sized milling machines include MMA 400/600/800, MMD 200/400, MMB 100/400/500/600, MMM 600/800, and MsA 400/MsB 600/MsM 600. These machines cover bevel widths (C) from 0.5 mm to 40 mm, bevel angles (α) from 10° to 90°, radii (r) from 2 mm to 15 mm, and plate thicknesses up to 40 mm. Power ratings range from 3.0 kW to 7.5 kW, with spindle speeds between 2,000 and 5,500 rpm. Some models support shearing operations as well.

5. Large Machines (L-Machines)

Large beveling and grinding machines such as lgA and lgC series are specified with heights (H) from 1,600 mm to 6,000 mm, bevel widths (C) up to 100 mm, bevel angles (α) from -45° to 90°, plate thicknesses (t) up to 100 mm, and power up to 20 kW. Tool sets (TS) and work area dimensions are also provided. These machines support CNC control for precision operations.

6. Technical Abbreviations and Specifications

The document includes a comprehensive list of abbreviations used throughout the technical data, such as:

a, b: Leg lengths of bevel (mm)
C: Bevel width (mm)
α: Bevel angle (°)
r: Radius (mm)
t: Plate thickness (mm)
n: No-load spindle speed (rpm)
Z: Number of teeth
fz: Feed per tooth
SC: Coating (coated/uncoated)
GP: Grain per inch
MH: Tool mounting
W: Work area

Additional parameters include stock removal rates, beveling speed, and tool life.

7. Application and Contact Information

The document provides a form template for customers to specify their application requirements, including pipe and plate dimensions, bevel angles, radii, material types (steel, stainless steel, others), quantities, and operating times. It encourages separate sheets for each application to ensure precise matching of tools and machines.

Contact details for Gerima's head office and distribution partners are provided, including phone, fax, email, and website (www.gerima.de).

Critical Notes and Recommendations

Technical data are subject to change without notice; no guaranteed values are provided.
Users should refer to page 14 for detailed technical specifications and abbreviations.
Separate documentation is recommended for each specific application to optimize tool and machine selection.
CNC-controlled machines are available for enhanced precision.

Catalog excerpts

Werkzeuge / Tools Fräsen / Milling Plan- / Fasenfräser for facing / beveling Plan- / Fasenfräser for facing / beveling Technische Änderungen vorbehalten, keine Garantiewerte / Abkürzungen technische Daten siehe Seite 14 technical data can be changed, no guarantee for data / abbreviations technical specification page 14

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Werkzeuge / Tools schleifen / Grinding • Scheren / Shearing unbeschichtet / beschichtet // uncoated / coated fein- / grobverzahnt // fine- / roughteeth Technische Änderungen vorbehalten, keine Garantiewerte / Abkürzungen technische Daten siehe Seite 14 technical data can be changed, no guarantee for data / abbreviations technical specification page 14

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S-MASCHINEN / S-MAcHINES Fräsen / Milling Technische Änderungen vorbehalten, keine Garantiewerte / Abkürzungen technische Daten siehe Seite 14 technical data can be changed, no guarantee for data / abbreviations technical specification page 14

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S-MASCHINEN / S-MAcHINES Fräsen / Milling 8.500 rpm Technische Änderungen vorbehalten, keine Garantiewerte / Abkürzungen technische Daten siehe Seite 14 technical data can be changed, no guarantee for data / abbreviations technical specification page 14

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S-MASCHINEN / S-MAcHINES SCHLEIFEN / GRINDING Technische Änderungen vorbehalten, keine Garantiewerte / Abkürzungen technische Daten siehe Seite 14 technical data can be changed, no guarantee for data / abbreviations technical specification page 14

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M-MASCHINEN / M-MAcHINES Fräsen / Milling Technische Änderungen vorbehalten, keine Garantiewerte / Abkürzungen technische Daten siehe Seite 14 technical data can be changed, no guarantee for data / abbreviations technical specification page 14

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M-MASCHINEN / M-MAcHINES Fräsen / Milling • SCHEREN / SHEARING Technische Änderungen vorbehalten, keine Garantiewerte / Abkürzungen technische Daten siehe Seite 14 technical data can be changed, no guarantee for data / abbreviations technical specification page 14

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L-MASCHINEN / L-MAcHINES Schleifen / GRINDING Technische Änderungen vorbehalten, keine Garantiewerte / Abkürzungen technische Daten siehe Seite 14 technical data can be changed, no guarantee for data / abbreviations technical specification page 14

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L-MASCHINEN / L-MAcHINES SCHLEIFEN / GRINDING • SCHÄLEN / PRETURNING Technische Änderungen vorbehalten, keine Garantiewerte / Abkürzungen technische Daten siehe Seite 14 technical data can be changed, no guarantee for data / abbreviations technical specification page 14

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Abkürzungen techn. Spezifikationen / abbreviations technical specification a = Fasenmaß a / leg length a (mm) b = Fasenmaß b / leg length b (mm) C = Fasenbreite / bevel width (mm) t = Materialdicke / plate thickness (mm) h = Fasenhöhe / bevel height (mm) d = Innendurchmesser / inside diameter (mm) n = Leerlaufdrehzahl / no load speed 1/min fz = Vorschub pro Zahn / feed per tooth SC = Beschichtung / coating r = Radius / radius (mm) s = Stegmaß / land width (mm) A = Fasengröße / bevel size (mm²) α = Fasenwinkel / bevel angle (°) β = Gegenwinkel / opposite angle (°) D = Außendurchmesser / outside...

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Please use a separate page for each application / Bitte für jede Anwendung ein separates Blatt ausfüllen: Our address / Unsere Anschrift: Company / Firma Phone / Telefon Street / Straße Country / Land Position / Funktion im Betrieb Language / Sprache Quantity / Menge: Steel / Stahl Stainless steel / Edelstahl Others / Sonstiges Quantity / Menge: Dimension / Abmessungen: • Pipe / Rohr D min/max: • Bevel angle / Fasenwinkel (α) Operating time per day / Einsatzzeit p. Tag Pieces per day / Stückzahl pro Tag Meter per day / Meter pro Tag • Plate / Blech l min/max: t min/max: Type of beveling / Fasenverlauf:...

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Anfasmaschinen / beveling machines Information und Kontakt / information and contact Firmensitz / head office Vertriebspartner / distribution partner

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