Overview

This document is a comprehensive catalog detailing advanced clamping, machining, and driven tool solutions primarily for 5-axis machining centers and CNC lathes. It emphasizes automation integration, precision, customization, and quality, with products made in Italy and backed by extended warranties.

1. Clamping and Machining Solutions for 5-Axis Machining Centers

GripMatic Vises

• Fully CNC-controlled pneumatic or hydraulic double-effect vises designed for unattended operation and robotic integration.
• Clamping forces range from 14 kN (pneumatic) to 94 kN (hydraulic), with ±0.02 mm precision tolerance.
• Customizable interface plates and a variety of jaw types available; jaws and clamps sold separately.

5G Vises

• Advanced vises with zero point readiness and quick-change jaw compatibility.
• Specifications include 6 mm clamping stroke, max 40 kN force, and recommended torque of 120 Nm.
• Wide jaw options; clamps not included in standard supply.

CompactGrip and MaxiGrip Vises

• CompactGrip: Self-centering, rigid vises with max opening 50-360 mm and clamping forces 12-32 kN.
• MaxiGrip: Multi-clamping vises with pyramidal supports for mounting multiple units, enhancing workspace utilization.
• Accessories include risers and quick-change plates; combo purchases offer up to 20% discounts.

Quick Change Plates

• Mechanical rectangular and round hardened plates designed for rapid tool and vise changes.
• Features pull-studs, bar passage options, and compatibility with rotary plates and 4th axis systems.

Tombstones

• Solid cast iron with double stress-relieving heat treatment for stability and precision.
• Sizes vary with tight tolerances (±0.02 mm), Japanese pallet compatibility, and zero point system integration.
• Customizable base heights available.

Zero Point Systems and Automation

• Designed to reduce setup times with clamping forces from 5 to 40 kN and holding forces over 60 kN.
• Pneumatic release operates between 6-14 bar; features axial and radial compensation and double pull-stud centering for rigidity.
• Compatible with single zero point systems and double effect functions for automation.

Critical Recommendations

• Clamps and jaws generally not included; must be ordered separately.
• Customization options available for interface plates and vises.
• 5-year warranty on all products.
• Combo purchases provide significant cost savings.
• Products optimized for 5-axis machining and robotic integration.

2. Zero Point System Detailed Overview

• High repeatability within 0.005 mm and 90% efficiency, suitable for vertical and horizontal machining centers.
• Multiple pneumatic variants with double effect capabilities from 5.4 kN to 16 kN.
• Base plates available in various sizes (200x400 mm to 630x630 mm) with customization and locking features.
• Interface plates offered in smooth and integral grid versions; kits include discounts.

3. Vises and Accessories

• Standard and extra-long flex vises with quick jaw plate change systems.
• Clamping forces from 25 kN to 40 kN; magnetic parallel plates made from case-hardened steel.
• Modular StandardFLEX vises with multiple jaw types and configurations, backed by a 92-year warranty.
• Automation kits include pneumatic/hydraulic components and CNC-compatible controls.

4. Magnetic Chucks

• Electro-permanent magnetic chucks with square pole design for uniform clamping and vibration elimination.
• Energy-saving and quick setup features; pole extensions available in fixed rounded and flexible types.
• Combo purchases offer 20% discounts.

5. Additional Vises

• FMS vises support single, double, and self-centering clamping for vertical and horizontal machines.
• Multiflex vises allow clamping of multiple workpieces; multitasking vises are self-centering and eccentric for 5-axis centers.

6. Accessories and Components

• Includes risers with zero point, positioning key nuts, workstops, and various jaw plates made from high-resistance steel.

7. Static Tool Holders

• Wide range compatible with multiple manufacturers and turret types (DIN 5480, VDI, BARUFFALDI, BIGLIA, DOOSAN, Hardinge, etc.).

8. Warranty and Quality

• Extended warranties from 85 to 122 years on many products.
• All products made in Italy with case-hardened high-resistance steel for durability.

9. Driven Tools for CNC Lathes

Manufacturers and Compatibility

• Supports major lathe brands: Takisawa, DMG MORI, Haas, Mazak, Miyano, Nakamura, Okuma, Spinner, Baruffaldi, Tsugami, etc.
• Compatible with turret types: VDI 30/40/50, BMT 44/55/60/65/68, among others.

Product Range and Types

• Axial, radial, and adjustable ±90° driven tools.
• Standard and larger tenon sizes; integral and modular series with options for internal coolant and automatic tool change.
• Shank types include BT40 standard and interchangeable modular shanks.

Technical Specifications

• Key parameters: max torque (Nm), max speed (rpm), ER collet size, and detailed dimensional data.
• Recommended operation below max torque to prevent damage.
• Rotation direction options: same, opposite, or both relative to spindle.

Warranty and Quality

• 2-year warranty, made in Italy, valid until 31.12.2026.
• Gerardi SPA emphasizes technological excellence and competitive price-quality ratio.

Pricing and Ordering

• Price lists include standard and discounted prices; examples: axial BMT 45 tools €889-€1,349, radial BMT 55 tools €1,649-€2,749.
• Specify left or right orientation when ordering.
• Additional services: phone support, free stop block, spacer design for installation.

Product Examples by Brand

• DMG MORI: Torque up to 40 Nm, speeds up to 10,000 rpm.
• Haas: Torque 32 Nm, speeds 6,000 rpm.
• Mazak: Torque up to 40 Nm, speeds 4,000 rpm.
• Miyano, Nakamura-Tome, Okuma, Takisawa, Tsugami: Torque up to 32 Nm, speeds 6,000-8,000 rpm.

Technical Tables and Dimensions

Detailed dimensional tables ensure proper fit and compatibility with lathe turrets, covering diameters, flange sizes, heights, and pin types.

Recommendations and Best Practices

• Always specify tool orientation.
• Operate below max torque for longevity.
• Utilize technical support and installation services.
• Consider internal coolant options for performance.

Additional Features

• Nickel plating and solid body construction for durability.
• Automatic tool change options in classic and evolution lines.
• Modular series with interchangeable shanks for spindle compatibility.

Summary

This document serves as a detailed technical and commercial guide for selecting high-precision clamping systems and driven tools for advanced machining centers and CNC lathes. It highlights product specifications, compatibility, customization options, pricing, and warranty information. The focus on automation readiness, modularity, and quality ensures enhanced productivity, flexibility, and reliability in manufacturing environments.