Intuitive Software with Integrated Supervisor Large Storage Capacity Automation with Elevators Automated Workload Management Servicing up to three machines 2 Independent Bays: 1 Operator side and 1 Robot side Continuous Load without Interruption Flexible and Powerful Robot RETURN ON INVESTMENT - ROI With a normal machine we hardly reach 1400-1500 h/year, but assuming we use Robi for a minimum of 8 hours and on three unmanned machines, for 200 days we would have the following data: 8 h x 200 days x 3 machines = 4800 h / year Assuming we work at an hourly cost of 50 euros/h, we have a turnover...
Open the catalog to page 2MODULAR PRODUCTION SYSTEM You can expand the number of warehouses and machines, resulting in more combinations and production capacities. In addition, you can change the layout of machines to fit your space and optimize workflow. You have the freedom to configure and rearrange the space according to your needs. Robi fits your machines perfectly, eliminating the need to buy new equipment: WE RECONFIGURE YOUR EXISTING MACHINE! YOU HAVE THE FREEDOM TO EXPAND WAREHOUSES, ADD MACHINES, AND CHANGE THE LAYOUT TO GET THE MOST OUT OF THE ENTIRE SYSTEM. NUMBER OF MACHINES 1
Open the catalog to page 3ROBOT Robi is equipped with a FANUC ro bot: with advanced functio ns and intuitive co ntrols, it excels in precis ion and efficiency . BASE FIXTURE By integratin rage solution s d productivit y. N ORGANIZATIO nd utomation a Robi is an a by m managed storage syste oftware. supervisor s OFTWARE INNOVATIVE S n software solutio Robi’s built-in house, machine, ware perfectly links aking anagement, m m ce ffi o d n a t robo possible. e automation process chang
Open the catalog to page 4ROBI. Smart Modular Automation Robi represents an innovative solution that spans four key areas: Robi together with Gerardi equipment, storage system. simplified processes, optimized storage management and significant productivity growth can be achieved. with a FANUC robot with a reach of 70kg and above, Its software seamlessly integrates machine, warehouse, robot and high precision and intuitive controls, Robi excels in performing tasks with efficiency and accuracy. office management. ALL IN ORDER TO ACHIEVE A TRUE AUTOMATIC CHANGE OF PRODUCTION WORKPIECES TO BE MACHINED, EQUIPMENTS, GRIPPERS,...
Open the catalog to page 5INNOVATIVE SOFTWARE It is the supervisor software that makes the real difference: with this system, operators no longer have to manually run points on the robot panel at the beginning of production. This is a great advantage because machine tool operators are generally not experts in handling robots, a task that would require specific training. Thanks to Robi, however, everything becomes easier: each operator can work autonomously; by entering the data (raw size) the software independently determines where and what the robot should do and consequently proposes the free machine. THE SOFTWARE AUTOMATICALLY...
Open the catalog to page 6The real strength of Robi is that this software manages the entire production cell, from the warehouse to the robot to the machines involved in the process. Program: indicates the work program, part program to be used in the machine Cycle type: indicates the type of cycle among the predefined ones that is used Machine: indicates the machine tool being served by the cycle Workpiece: part to be produced Workpiece fixture: gripper used to manipulate the part Equipment tray: type of tray used Clamp: vise used Vise equipment: Gripper used for the vise WORK CYCLES STORED IN THE SYSTEM ES, THE SOFTWARE...
Open the catalog to page 7ROBOT Robi is equipped with a FANUC model M710iC/70M robotic arm. M-710IC/70 STANDARD 70 KG PAYLOAD MULTIPURPOSE ROBOT The new lightweight robot series has an innovative design with a slim wrist and a rigid arm, taking up little space. With the best payload and inertia in its class, this powerful 6-axis model is suitable for various applications and combines a payload of 70 kg with extremely high axis speeds. Very high axis speeds, repeatability of ± 0.04 mm and a lifting capacity of up to 70 kg ensure: large plates motion performance and unparalleled reliability EXCELLENT PERFORMAN CE AND UNMATCHED...
Open the catalog to page 8GRIPPERS PNEUMATIC JAWS The Gerardi Gripper offers high quality and optimal balance; It offers the possibility of custom grippers; Is a high-quality, lightweight gripper with a Made of durable anodized aluminum, it is lightweight, compact and wear-resistant; durable and compact aluminum body; • Gripper offers a range of high quality, Its innovative design minimizes the number versatile and easy to use, suitable for various of parts, thus ensuring greater reliability, ease of assembly and reduced maintenance than conventional models; With competitive prices and fast delivery, it meets your needs...
Open the catalog to page 9VERTICAL WAREHOUSE Robi, with 56 trays and a load capacity of up to 250 kg each, offers flexibility in storing different materials. Standard 600x800 trays simplify transport and moving. 01. Modular protection External Steel Covers systems Allows for customization according to specific needs. Options include basic wire mesh and the ability to install crystals to increase outdoor visibility and protection. 02. Control Panel is mounted on a telescopic arm so that it can be easily moved by the operator to the most optimal position. robot controller The electrical cabinet is located below the robot...
Open the catalog to page 10filling system It uses an electronic measuring system to evaluate the height of the tray and its incoming contents. Using a specially designed algorithm, the system accurately determines the optimal position for parking the tray, maximizing available space and preventing damage if the maximum allowable height is exceeded. 06. Shuttle is equipped with a movable platform located in the middle side that is used to move the trays up and down. A mechanism allows the trays to be moved to the left and right for lateral positioning. Is equipped with 8 brake pads for added safety. 07. Tray Guides Maximum...
Open the catalog to page 11Software Supervisor The production cell is managed as a set of separate entities requiring more manual intervention and coordination, with the risk of inefficiencies and errors The software manages the entire production cell: it proposes priorities and manages workloads. Operators no longer have to manually perform part positioning and gripper plunge on the robot panel at the start of production Increasing the number of machine tools is difficult to replicate or needs to increase the number of plants (machine + robot) Optimized and expansion-oriented system: up to 3 machine tools can be serviced...
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