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Motors and Gearboxes for Food, Beverage and Pharmaceutical Industries

Motors and Gearboxes for Food, Beverage and Pharmaceutical Industries
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Motors and Gearboxes for Food, Beverage and Pharmaceutical Industries

Product catalog summary
Overview: The document provides a detailed overview of Georgii Kobold's manufacturing capabilities and product offerings, focusing on motors and gearboxes for the food, beverage, and pharmaceutical industries. The company highlights its vertical integration in manufacturing, which allows for in-house production of all components, crucial for meeting stringent hygiene standards.
Manufacturing and Design: Georgii Kobold employs a fully integrated manufacturing process from development to assembly, ensuring high-quality production of hygienically-designed drives. The company can customize products to meet specific industry requirements, particularly in areas with high hygiene demands.
Product Features: The company offers stainless steel gearmotors with optional integrated servo controllers, suitable for clean-in-place (CIP) procedures using aggressive disinfectants. The motors are designed according to EHEDG guidelines, ensuring compliance with hygiene standards.
Hygienic Design: The document emphasizes the importance of hygienic design in the food and pharmaceutical industries, detailing materials and finishes used to withstand high-pressure cleaning and aggressive disinfectants. Motors are available in materials like AISI 316L stainless steel and anodized aluminum, depending on application requirements.
Technical Specifications: Detailed technical data is provided for various motor sizes, including mechanical and electrical specifications, mounting forms, and feedback systems. Information on ingress protection class, service life, and vibration severity is also included.
Applications: Georgii Kobold's products are designed for industries with extreme hygiene demands, such as food processing, beverage bottling, and pharmaceuticals. The company is a member of the European Hygienic Engineering & Design Group (EHEDG), contributing to the development of hygienic engineering standards.
Conclusion: Georgii Kobold's commitment to innovation and quality in manufacturing hygienically-designed motors and gearboxes positions them as a reliable partner for industries requiring high hygiene standards. Their ability to customize products and adhere to stringent guidelines ensures their products meet the specific needs of their clients.
Technical Specifications: The document provides detailed technical specifications for gearmotors of various sizes (KSG-HD Size 3, 4, and 5). Key parameters include rated speed, power, torque, and weight. The gearmotors are available with different configurations such as with MD brake, RQ-3 encoder, or both.
Gearmotor Configurations:
  • With MD Brake: Includes data on gear ratio, rated speed, power, torque, and weight.
  • With RQ-3 Encoder: Similar data as above, focusing on encoder-equipped models.
  • With MD Brake & RQ-3 Encoder: Combines features of both configurations.
Performance Data: Performance metrics such as running noise levels, moment of inertia, and speed-torque curves are provided. The document includes tables with values for different operational conditions and configurations.
Motor Data: For each motor size, detailed electrical specifications are given, including rated voltage, frequency, EMF constant, and various torque and current constants. The document also covers peak performance metrics and thermal characteristics.
Dimensional Information: Dimensions for different motor configurations are provided, including those with resolvers and encoders.
Additional Notes: Values are specified at standard conditions (20°C) and certain operational limits (e.g., short time operation max. 3 seconds). Weight data excludes cables, which are detailed separately.
Design Features: The gearmotors are designed with hygienic and mechanical considerations, suitable for industries like food, beverage, and pharmaceuticals. The document emphasizes the integration of modern design with traditional engineering principles.
Product Variants: Variants include models with MD brakes, RQ-3 encoders, and combinations of both. Each variant's specifications are detailed, including weight and operational parameters.
Application Areas: The gearmotors are applicable in the food industry, beverage bottling, pharmaceutical industry, and process engineering, emphasizing their versatility and adaptability to different industrial needs.
Additional Information: The document includes a table of contents for easy navigation, covering motor data, dimensions, and characteristics for sizes 1 to 5. It also provides contact information for GEORGII KOBOLD GmbH & Co. KG and highlights their focus on stainless steel motors, magnetic gearmotors, and customized solutions.
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Catalog excerpts

Motors and Gearboxes for Food, Beverage and Pharmaceutical Industries-1

Motors and Gearboxes for Food, Beverage and Pharmaceutical Industries

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Motors and Gearboxes for Food, Beverage and Pharmaceutical Industries-2

Tradition meets modernity, experience combined with innovation. "Basically, all we need are aluminum ingots, copper wire, sheet metal coils, magnets and semifinished products in order to build gearmotors." This casual sentence by the Georgii Kobold management team perfectly describes the vertical range of manufacturing within the company. Thanks to the entrepreneurial vision of the Vonderschmidt family, this statement is still valid today at Georgii Kobold. At the sites in Horb and Hemmingen, you will find all of the production steps, i.e. development, design, casting, punching, winding, assembly,...

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Motors and Gearboxes for Food, Beverage and Pharmaceutical Industries-3

Safety for Challenging Applications The requirements for the production of food and pharmaceutical products are very high in order to guarantee reliable consumer protection. These requirements must also be met by all components used during production. ❙ Intelligent, redundantly-sealed design concepts and extended product variety with lubricant-free, magnetic transmissions and torque motors featuring Hygienic Designs. For areas with stringent hygiene requirements, GEORGII KOBOLD has designed a new, hygienically-design series of stainless steel gearmotor, which can also be supplied with integrated...

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Motors and Gearboxes for Food, Beverage and Pharmaceutical Industries-4

Hygienically-designed gearmotors and torque motors from GEORGII KOBOLD for industries with extreme demands for hygiene, cleanliness and corrosion protection, such as in ❙ Food Industry ❙ Beverage Bottling ❙ Pharmaceutical Industry ❙ Process Engineering … IS OUR EXPERTISE … The European Hygienic Engineering & Design Group (EHEDG) is an expert community of machinery and component manufacturers as well as experts from the food industry, research institutes and health authorities. As a member of EHEDG, we consider it our task to contribute to the hygienic engineering and design of drives in all areas...

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Motors and Gearboxes for Food, Beverage and Pharmaceutical Industries-5

… FOR YOUR PROBLEM ZONES . Specific and sometimes extremely demanding hygiene requirements apply to the production of foodstuffs. A distinction is made here between three zones, each of which places different demands on the individual system and machine components used. Depending on the zone in which they are used, we also implement specific requirements for our motors in terms of the material used, the surface finish, and their cleaning. Hygienic Design Zone (process integrated) Demand on hygienic design Material Surface Protection class Cleaning Achievement of EHEDG criteria Very high AISI...

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Motors and Gearboxes for Food, Beverage and Pharmaceutical Industries-6

Driving Power – for Hygienic Applications Mechanical Versions: Electrical Versions: Mounting Forms ❙ Servo motors: IM B14, IM B5 ❙ Planetary gear motors: IM B14 Mounting Positions ❙ 400 V nominal voltage ❙ Other versions (e.g. 230 V or 48 V) possible on request Flange Accuracy ❙ Dead-space-free housing construction ❙ Stainless steel AISI 304 (DIN EN 1.4301) ❙ Surface roughness Ra <0.8 µm ❙ Sealed to existing metal/metal connections with silicone O-rings ❙ Motor power applies to the following operating conditions: Installation site: <1,000 m above sea level, Ambient temperature: -20 °C to +40...

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Motors and Gearboxes for Food, Beverage and Pharmaceutical Industries-7

Hygienic Design Cable Versions Encoder Systems Motor Type Code SKM36, Sick-Stegmann Hiperface, Absolute-Multiturn 128 lines/rev (12 bit + 12 bit) ECN 1313, Heidenhain EnDat, Absolute-Singleturn 512 lines/rev (13 bit) EQN 1325, Heidenhain EnDat, Absolute-Multiturn 2048 lines/rev (12 bit + 13 bit) Conductors Max. Operating temperature Certification Hiperface, Absolute-Singleturn 128 lines/rev (12 bit) Additional encoder systems available on request. Winding Protection Standard: PT1000 Temperature Sensor (other sensors on request). Cable Weight Motor frame size Power cable Motor frame size Encoder...

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Motors and Gearboxes for Food, Beverage and Pharmaceutical Industries-8

Technical Data – Motor KSY-HD Size 1 KSY-HD · Motor Size 1– 5 Motor Size/KSY-HD… With MD brake Size/KSY-HD… Rated voltage Rated speed Rated frequency Rated power Rated torque Rated speed Rated current Rated power Rated torque constant Rated torque Standstill torque Rated current Standstill current Rated torque constant Standstill torque Standstill current Standstill torque constant With RQ-3 encoder Size/KSY-HD… Peak torque Rated speed Peak current Rated power Rated torque Peak torque constant Standstill torque constant Stator resistance Rated current Stator inductivity Rated torque constant...

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Motors and Gearboxes for Food, Beverage and Pharmaceutical Industries-9

Technical Data – Motor KSY-HD Size 2 KSY-HD · Motor Size 1 – 5 Motor Size/KSY-HD… With MD brake Size/KSY-HD… Rated voltage Rated speed Rated frequency Rated power Rated torque Rated speed Rated current Rated power Rated torque constant Rated torque Standstill torque Rated current Standstill current Rated torque constant Standstill torque constant Standstill torque Standstill current Standstill torque constant With RQ-3 encoder Size/KSY-HD… Peak torque Rated speed Peak current Rated power Rated torque Peak torque constant Stator resistance Rated current Stator inductivity Rated torque constant...

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Motors and Gearboxes for Food, Beverage and Pharmaceutical Industries-10

Technical Data – Motor KSY-HD Size 3 KSY-HD · Motor Size 1 – 5 Motor Size/KSY-HD… With MD brake Size/KSY-HD… Rated voltage Rated speed Rated power Rated torque Rated speed Rated current Rated power Rated torque constant Rated torque Standstill torque Rated current Standstill current Rated torque constant Standstill torque Standstill current Standstill torque constant With RQ-3 encoder Size/KSY-HD… Peak torque Rated speed Peak current Rated power Rated torque Standstill torque constant Peak torque constant Stator resistance Rated current Rated torque constant Standstill torque Electrical time...

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Motors and Gearboxes for Food, Beverage and Pharmaceutical Industries-11

Technical Data – Motor KSY-HD Size 4 KSY-HD · Motor Size 1 – 5 Motor Size/KSY-HD… With MD brake Size/KSY-HD… Rated voltage Rated speed Rated frequency Rated power Rated torque Rated speed Rated current Rated power Rated torque constant Rated torque Standstill torque Rated current Standstill current Rated torque constant Standstill torque Standstill current Standstill torque constant With RQ-3 encoder Size/KSY-HD… Peak torque Rated speed Peak current Rated power Rated torque Standstill torque constant Peak torque constant Stator resistance Rated current Rated torque constant Electrical time constant...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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