FS-1000-CNC

Product catalog summary

Overview
The FS 1000 is a specialized milling machine designed for producing bandsaw blades, steering racks, and gears. It is built on decades of expertise and is capable of milling teeth in carbon and bimetal bandsaw blades up to 80 mm wide, with a milling range of 32 to 1.4 teeth per inch. The machine features a Siemens SINUMERIK 802D sl control system and Siemens drive units.

Milling Process
The FS 1000 utilizes zero backlash drive units with ball-bearing spindles for smooth operation and high-quality tooth production. The milling can be performed with or against the feeding direction.

Pay-out System
The machine includes a pay-out system capable of storing up to 40 steel bands. It offers adjustable spacing between band feed-in stations to reduce changeover time. Various vertical and horizontal pay-out and take-up systems are available to meet customer needs.

Control System
The Siemens SINUMERIK 802D sl control allows for flexible NC programming and automatic work processes.

Cooling and Chip Removal
The machine uses either emulsion or oil as cooling lubricants. A magnetic filter roller cleans the chips, which are then removed via a belt conveyor into a chip container.

Specifications

Milling Head: Type F 55.4, 43 kW power, max 315 rpm, SK 50 arbor.
Clamping System: Hydraulic high-pressure unit with band leveling device, 60 mm clamping width.
Coolant Capacity: 380 liters with magnetic filter roller.
Electrical Connection: 3 x 400 V, 80 A.
Dimensions: 5,000 x 4,400 x 2,300 mm, weight approx. 5,600 kg.

Options and Accessories
Additional milling accessories, clamping equipment, and coiling systems are available upon request.

Catalog excerpts

• Machine Tools Clamping Systems Precision down to the last tooth. Bandsaw blade milling machine ► Bandsaw blade production > Steering rack production

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The concept of the FS-1000 is based on decades of expertise in manufacturing special purpose milling machines for milling teeth In carbon and bimetal bandsaw blades of up to 80 mm band width and within the milling range of 32 - 1.4 teeth per Inch. The machine Is equipped with a state of the art Siemens SINUMERIK 802D si control as well as Siemens drive units. Our coiling systems In either horizontal or vertical design provide a complete system for fully automatic band feed to meet our customers' specific applications. Pay-out system The raw steel bands are placed in the pay-out system. Up to...

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automatic work process. Magnetic filter Both emulsion as well as removed through the coolant, A magnetic roller takes over removed via a belt conveyor into a chip container. Bandsaw blades Manufacturers worldwide produce their different bandsaw blades on Kesel bandsaw blade milling machines. These ma- chines offer almost unlimited possibilities for the tooth profile milling processes and the band sizes they have been designed for. Bimetal bands as well as carbon bands can be milled. If you are working with a special band type we will be happy to design the machine and the tool according to your...

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Machine Tools Clamping Systems Milling head F 55.4, transmission with high power drive Milling arbor 250 mm (depending on taper angle milling cutter / cutting angle saw) Tool width For cutter design concepts contact Kesel Rotational axis Cutting angle swivel range up to 20° Clamping system Hydraulic high pressure clamping unit with band leveling device Clamping width Band guide and burr plate Adjustable In vertical and horizontal direction Electrically operated burr plate drive Coolant and swarf removal Cooling lubricant Filling capacity Magnetic filter roller for fine filtration Electrical connection...

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FS-1000-CNC

FS-1000-CNC

Catalog excerpts

All GEORG KESEL catalogs and technical brochures