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BR 100s

Product catalog summary

Overview: The BR-100s is an automatic band straightening machine developed by Georg Kesel GmbH & Co. KG, designed specifically for straightening the longitudinal camber of metal bandsaw blades. It ensures high-quality output and cost-effectiveness by reducing waste. The machine is available in two configurations based on coil handling direction: right to left (BR-100s R) and left to right (BR-100s L).

Control Unit: The machine features a Siemens control unit from the S-generation, operated via a 19-inch touch panel with a Windows operating system.

Roller Positioning Unit: The straightening rollers are manually adjustable horizontally, allowing customization for different band widths and tooth depths.

Measuring Station: Equipped with two floating-measuring stations, the machine measures the camber of incoming bands and the straightening results. The results are displayed on-screen and can be documented. The sensors are analog with carbide tips.

Coiling System: Operable in both directions, the system includes optional 90° coil tilting for horizontal loading. Protective discs prevent damage to the tooth profile, and the control unit regulates the coiling system's rotational speed.

Loop Control: Ultrasonic sensors measure the horizontal position of band loops, with the control unit adjusting the coiling system's speed accordingly.

Straightening Rollers: The machine uses two hydraulically operated pairs of straightening rollers controlled by specialized software. The horizontal arrangement ensures that the band material's weight does not affect measurement results.

Specifications:

Band width: 12 mm to 100 mm
Band thickness: 0.65 mm to 1.60 mm
Straightening accuracy: < 0.5 mm/m
Band velocity: 2 - 40 m/min
Electrical connection: 3 x 400 - 480 V, 20 kW, 50 A fuse
Pneumatic compressed air: 6 bar
Max. coil diameter: 800 mm
Max. coil weight: 180 kg
Installation dimensions: max. 12,000 x 2,600 mm
Machine weight: approx. 3,300 kg

Options: The machine offers coil handling direction options (left to right or right to left) and additional accessories upon request.

Catalog excerpts

Precision non-stop. BR 100s Band straightening machine ► Bandsaw blade production Steering rack production > Rack production > Gear processing > Clamping tools

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BR 100s The automatic Kesel band straightening machine BR-100s was especially developed for straightening the longitudinal camber of metal bandsaw blades. This machine ensures in an efficient process a constant high quality as an perfect condition for satisfied customers. The reduction of waste gives another fast chance to see the cost effectiveness of this machine. The machine can be ordered in two design options regarding the coil handling direction; right to left (BR-100s R) and left to right (BR-100s L). Roller positioning unit The pairs of straightening rollers are manually adjustable in...

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Coiling system The coiling system can be operated in both directions. Tilting the coils by 90° for horizontal loading is optional. Protective discs prevent damage to the tooth profile of the bandsaw blades. The control unit of the band straightening machine regulates the rotational speed of the coiling system. Control buttons for start, stop, emergency stop, coil retaining and coil tilting (optional) are mounted to each coiling system. Loop control Ultrasonic sensors measure the horizontal position of the band loops for the incoming as well as the outgoing band. The control unit regulates the rotational...

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Specification BR 100s Work piece data Control unit Siemens control unit S-generation. Operated via a 19“ touch panel. Operating system Clamping system Hydraulically operated straightening rollers Straightening accuracy < 0.5 mm/m max. 4500 Accuracy Band velocity Velocity Electrical connection 3 x 400 - 480 V, TN-C-S Connecting power Coiling system - tilting - non tilting 800 mm Coil fixture with four jaws centric hand feed Dimensions and weight Installation dimensions max. 12,000 x 2,600 mm (incl. control cabinet and coiling system) Machine weight approx. 3,300 kg (incl. control cabinet and coiling...

Open the catalog to page 4

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.

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