1. Catalogs
  2. Genset
  3. CATALOG 2007

CATALOG 2007

CATALOG 2007
1 / 122 PagesView full catalog

CATALOG 2007

Product catalog summary
Company Overview
Gen Set S.p.A., founded in 1974, is a prominent manufacturer of engine-driven welders and generating sets, based in Villanova d'Ardenghi, Italy. The company is renowned for its high-quality products and strong emphasis on research and development, holding numerous international patents. Gen Set manages the entire production cycle in-house, ensuring stringent quality control and product customization.
Production and Quality Standards
Gen Set designs and manufactures asynchronous alternators and uses advanced coating systems for durable finishes. Automated machinery ensures precision in production. The company is certified with the UNI EN ISO 9001 - 2000 Quality System, applying these standards across all operations. Each product undergoes rigorous testing before delivery.
Global Presence
Gen Set has a significant international presence, with 1,200 sales outlets in Italy and operations in over 60 countries. The company offers two main product lines: DC engine-driven welders and AC generating sets.
Noise Regulations
According to Directive 2000/14/EC, noise levels are measured in LWA (dB(A)). The directive sets sound emission limits based on equipment power, with reductions implemented in 2002 and 2006. Machines must be marked with the Guaranteed Sound Power Level.
Product Features and Options
The MPM range of engine-driven welders is designed for professional use, featuring versatility, reliability, and efficiency. Key features include stepless current regulation, MIG and TIG welding capabilities, and auxiliary AC power. The asynchronous brushless alternator offers maintenance-free operation and efficient power output.
Specific Models
  • MW 180 I-H: Portable welder with 165 A DC output, petrol engine, and permanent magnet alternator technology.
  • MPM 5/170 I-AC/S: Offers 170 A AC weld output with single-phase auxiliary power.
  • MPM 5/170 I-SE: Provides 170 A DC weld output with three-phase and single-phase auxiliary power.
  • MPM 5/180 I-EL/H: Delivers 180 A DC weld output, suitable for SMAW and TIG processes.
  • MPM 5/180 I-D/AE-Y: Diesel engine model with 170 A DC weld output and multiple auxiliary power options.
  • MPM 5/190 I-EB/H: Features 190 A DC weld output with booster version available.
Specifications
  • Mechanical Protection: All models have IP 23 protection.
  • Insulation Class: Class F for most models, Class H for MPM 30/500 DUAL DZ.
  • Dimensions and Weight: Vary across models, with dry weights ranging from 730 kg to 1215 kg.
  • Noise Levels: Range from 93 LWA (68 dB at 7m) to 103 LWA (78 dB at 7m), compliant with Directive 2000/14/EC.
Welding Capabilities
  • DC Welding: Duty cycles vary, with outputs from 400 A to 600 A at different voltages.
  • Control Modes: Stepless control available in both CC and CV modes.
  • Max Welding Rod: Sizes range from 8 mm to 10 mm.
Engine and Power Features
  • Diesel Engines: Various models use Deutz or Perkins engines, with power outputs from 38 HP to 63.2 HP.
  • Fuel Capacity and Consumption: Fuel tanks range from 70 l to 75 l, with consumption rates from 5.4 l/h to 8.2 l/h at 75% load.
  • AC Generator: Single-phase and three-phase outputs available, with power factors of 0.8.
Optional Accessories
  • Site tow undercarriages, trailers, remote control units, welding cables, and MIG wire feeders are available on request.
Gen Set Features and Options
  • Includes Earth Leakage Circuit Breaker (ELCB), LIFT START TIG facility, CC/CV control for MIG welding, and DAS auto engine protection shutdown system.
  • Additional features include spark arrester mufflers, built-in polarity reversing switches, and various socket configurations for auxiliary power.
Special Models
  • MPM 30/500 DUAL DZ: Features dual welding units with a maximum output of 250 A each, offering both single and dual weld modes.
Generator Set Features and Options
Various generator sets are described, each with specific features and options. Common features include spark arrester mufflers, different voltage versions, and auto start operation panels. Many models offer engine protection systems with warning lights for issues like battery charger failure, high coolant temperature, low fuel level, and low oil pressure. Electric start systems and built-in batteries are also common.
AC Generator Specifications
Generators are typically synchronous, with power outputs varying by model. Power factors are generally 0.8, with both single-phase and three-phase outputs available. Diesel and petrol engines are used, with cooling systems being either water or air-cooled.
Diesel and Petrol Engine Details
Engines operate at 3000 rpm, with power outputs and fuel consumption rates specified for each model. Fuel tank capacities and starting systems (manual or electric) are detailed.
Other Features
Insulation classes and mechanical protection ratings (IP 23) are provided. Dimensions and dry weights vary by model. Noise levels are specified in dB at 7 meters, complying with Directive 2000/14/EC.
Accessories on Request
Optional accessories include trolleys, AMF/ATS panels for auto start operation, and remote start/stop kits. Some models offer additional features like emergency stop buttons, voltmeters, and earth leakage circuit breakers.
Overview: This document provides detailed specifications and features of various models of diesel-powered, three-phase power generators. Each model is designed for different power outputs and includes options for customization and additional accessories.
Specifications:
  • AC Generator: All models feature a synchronous type generator with a power factor of 0.8. They offer both three-phase and single-phase power outputs, with variations in standby and prime power capacities.
  • Diesel Engine: The generators are powered by diesel engines operating at 1500 rpm. Engine types vary across models, with options for turbocharged engines in higher capacity models.
  • Fuel System: Fuel tank capacities range from 67 liters to 187 liters, with fuel consumption rates provided for 75% load operation.
  • Noise Level: Noise levels are specified in LWA and dB at 7 meters, complying with Directive 2000/14/EC.
  • Other Features: Include insulation class H, mechanical protection IP 23, and dimensions and weight specifications for each model.
Key Features:
  • Protection and Safety: All models are equipped with Earth Leakage Circuit Breakers (ELCB), emergency stop buttons, and automatic voltage regulators (AVR).
  • Monitoring and Control: Options for microprocessor control with digital displays for monitoring generator parameters, including auto-start operation, voltage, amperage, frequency, and engine hourmeter.
  • Engine Protection: Auto engine protection shutdown systems with alarms for battery charging failure, high coolant temperature, low fuel level, low oil pressure, and engine overspeed/underspeed.
Options and Accessories:
  • Available options include versions with different voltages, 60 Hz versions, electronic frequency regulators, and engine water heaters.
  • Accessories on request include remote start/stop kits, AMF/ATS panels for auto start operation, bunded bases for liquid retention, and two-wheel site tow undercarriages.
Model Variations:
  • MG 23 Series: Offers power outputs of 21.5 kVA three-phase and 7.5 kVA single-phase.
  • MG 35 Series: Provides 33 kVA three-phase and 10 kVA single-phase power, with super silenced options available.
  • MG 50 Series: Delivers 50 kVA three-phase and 16.5 kVA single-phase power, with both silenced and super silenced models.
  • MG 70 Series: Features 66 kVA three-phase and 22 kVA single-phase power, with enhanced noise reduction in super silenced models.
  • MG 90 Series: Designed for higher power needs with 88 kVA three-phase and 29 kVA single-phase outputs.
Overview: This document provides detailed specifications and features of various models of diesel-powered generators, focusing on their power output, engine specifications, and additional features. The generators are designed for different applications, including rental sectors, outdoor events, and industrial use.
Specifications:
  • Power Output: The generators range from 88 kVA to 560 kVA for three-phase power and up to 57 kVA for single-phase power.
  • Engine Type: Most models use Perkins or Deutz turbocharged diesel engines, operating at 1500 rpm with water cooling systems.
  • Fuel Capacity and Consumption: Fuel tank capacities vary, with consumption rates provided at 75% load.
  • Noise Levels: Noise levels are specified in accordance with Directive 2000/14/EC, with LWA values ranging from 94 to 99 dB.
Features:
  • All models include essential features such as automatic voltage regulators (AVR), electronic frequency regulators, and emergency stop buttons.
  • Additional features include engine hourmeters, fuel/water separators, and manual oil sump pumps.
  • Protection systems are in place for low fuel levels, low oil pressure, high coolant temperatures, and overspeed conditions.
Options and Accessories:
  • Optional features include 60 Hz versions, different voltage configurations, and long-run fuel tanks with bunded bases.
  • Accessories available on request include two-wheel site tow undercarriages, remote start/stop kits, and AMF/ATS panels for automatic start operations.
Applications:
  • The generators are suitable for various applications, including rental sectors, outdoor events, live concerts, film sets, and telecommunications.
  • Specialized models are available for events requiring low noise and high reliability.
Control Panels:
  • Auto Mains Failure (AMF) panels are designed to automatically start the generator upon mains failure and stop it when the mains return.
  • Panels include digital read-outs, stop/start controls, and programmable microprocessors for customized operation.
Overview: The document provides detailed technical specifications and features of Gen Set's Voyager Generators, Auto Mains Failure Panels, P.T.O. Driven Generating Sets, and Lighting Towers. It includes information on generator models, their applications, and optional features available upon request.
Specifications: The Voyager Generators are designed for motor vehicles requiring independent power supply, suitable for emergency rescue vehicles, mobile workshops, and more. They offer power ratings between 5.8 kVA and 20 kVA, with options for diesel and petrol engines, and water or air cooling systems. The document lists specific models with their power outputs, engine types, fuel consumption, dimensions, and noise levels.
Features: Key features of the generators include low noise levels, easy maintenance, compact design, and remote control capabilities. The document also highlights the safety features such as Earth Leakage Circuit Breaker (ELCB) and Arc Force Control for welding applications.
Optional Features: Optional features include remote control facilities, PC interface, and various accessories like spark arrestor mufflers and bunded tanks to prevent fluid spillage.
P.T.O. Driven Generating Sets: These generators are designed for agricultural use, offering easy operation, safety, and reliability. They are available in various power outputs and are driven by power take-off systems.
Lighting Towers: The document describes mobile lighting towers with features like telescopic masts, stabilizers, and options for different lamp configurations. They are designed for easy maneuverability and secure operation in various conditions.
Accessories: A range of accessories is available, including remote control kits, reverse polarity switch kits, and welding cables with accessories.
Notes: The document concludes with notes on the location of Gen Set's facilities and a disclaimer that specifications are subject to change without notice.
See more

Catalog excerpts

CATALOG 2007-2

engine drivenwelders Gen Set S.p.A. Founded in 1974, it gradually enlarged its range of products and extended its business throughout the world. The production facilities are located in Villanova d'Ardenghi, near Pavia, and covers an area of more than 35,000 square metres. The high quality of the products has its origins in industrial processes arising from research and development. The progress made in this sphere has led the company to register numerous international patents, demonstrating the level of innovation achieved. Gen Set also constructsall the components needed for the manufacturing...

 Open the catalog to page 2
CATALOG 2007-3

from 1 kVA to 2000 kVA. from 165 A to 1000 A; AC generating sets DC engine driven welders Quality System Certification and implements its standards in all its activities, from design to production, from purchases to sales. Each model is tested until it is fully ready to run when it is delivered. The companysinternational success is also due to the technical assistance that is readily available in every corner of the world. Gen Set, through its sales network, is present in 1,200 sales outlets in Italy and in over 60 countries worldwide.There are twoproduction lines: UNIEN ISO 9001 - 2000 > In...

 Open the catalog to page 3
CATALOG 2007-4

Previous page: view of thefactory, sales offices. Left page: view of testing room;welder at work in the sheet-metal department. In this page: production of Gen Set asynchronousalternators. >

 Open the catalog to page 4
CATALOG 2007-5

5 642110112 113 114 120 Some hints about noiseEngine Driven Welders_ MPM Range > DC engine driven welders from 165 A to 1000 ASpecial versions available with two, three or four stand-alone welding units. Generating Sets_ MG Range > AC power generators from 1 kVA to 2000 kVA for manual or auto start operation. A wide range of models is available for special applications Lighting towerGlossary Accessories Gen Set trailers The road to Gen Set > 4 size="-1">

 Open the catalog to page 5
CATALOG 2007-6

The L Guaranteed Sound Power Level independently from the distance. It is measured in dB(A). that, as opposed to the Measured SoundPower Level, Noise Level (L Note > WA ) Directive 2000/14/ECӔ takes intoconsideration all the uncertainties that may arise from production changes or different measurement procedures. The reduction of the mentionedlimits happened in two phases: the first in year 2002, the second in 2006.The following table shows thelimit fixed by the Directive for Power Generators and Engine Driven Welders: The Directive 2000/14/EC also requires that the manufacturer marks the machine...

 Open the catalog to page 6
CATALOG 2007-7

Efficiency The MPM asynchronous brushless alternator is more efficient than conventional synchronous alternators, which results in: +more welding capacity; +better quality current with a smooth waveform and a very low harmonic distortion, without spikes: suitable for powering sensitive equipments+more auxiliary power available in single-phase+lower fuel consumption; +longer engine life. Wheter you need to weld apipeline in Siberia or in Saudi Arabia, operate in a strict sound regulation area, carry out industrial maintenance jobs or steel structures, we can provide you the right welding equipment...

 Open the catalog to page 7
CATALOG 2007-8

Engine Driven Welders _MPM Range > DC engine driven welders from 165 A to 1000 ASpecial versions available with two, three or four stand-alone welding units. size="-1">

 Open the catalog to page 8
CATALOG 2007-10

Welding Processes: SMAW (stick) > +48V DC, 800W power outlet protected by circuit breaker+Heavy duty rugged roll frame for higher protection/carry+Low oil level cut out device+Automatic idle device when no load is connected > +230V AC, single-phase Inverter unit - output power 1kVA AC+Welding cables 25 mm > 2 (5+3 m) with accessories > +Duty Cycle @ 60% 165 A - 26 V +Output Range 45 A ط165 A +Open Circuit Voltage80 V +Max welding rod 4 mm > +Type Gen Set permanent magnet alternator > +Type Honda GX 200 OHV - 1 cyl. - 6,5 HP (4,8 kWm ) - 196 cm > 3 +Fuel petrol+Cooling system air +Starting system...

 Open the catalog to page 10
CATALOG 2007-11

Welding Processes: SMAW (stick - rutile only) > + Not available+Low oil level cut out device+1 x 16A, 230 V - 50 Hz single-phase EEC socket protected by circuit breaker +Voltmeter > +Trolley: two-wheels and handles+Welding cables 25 mm > 2 (5+3 m) with accessories > +Duty Cycle @ 35% 170 A - 25 V +Duty Cycle @ 60% 150 A - 25 V +Output Range 40 A ط170 A +Open Circuit Voltage 60 V +Max welding rod 3,25 mm > +Type Gen Set asynchronous self-excited and self-protected+Single-phase power 4 kVA - 230 V +Power Factor 0,8 > +Type Subaru EX 27 - 1 cyl. - 7 HP (5,1 kWm) - 265 cm > 3 +Fuel petrol+Cooling...

 Open the catalog to page 11
CATALOG 2007-12

Welding Processes: SMAW (stick) > +Not available+Low oil level cut out device+1 x 16A, 400 V - 50 Hz three-phase EEC socket +1 x 16A, 230 V - 50 Hz single-phase EEC socket protected by circuit breaker +Earth Leakage Circuit Breaker (ELCB) +Generator running warning light > +Trolley: two-wheels and handles+Welding cables 25 mm > 2 (5+3 m) with accessories > +Duty Cycle @ 35% 170 A - 27 V +Duty Cycle @ 60% 140 A - 26 V +Output Range 40 A ط170 A +Open Circuit Voltage 90 V +Max welding rod 4 mm > +Type Gen Set asynchronous self-excited and self-protected+Three-phase power 4,5 kVA - 400 V +Single-phase...

 Open the catalog to page 12
CATALOG 2007-13

Welding Processes: SMAW (stick) > +Versions with different voltages+60 Hz version+Low oil level cut out device+1 x 16A, 400 V - 50 Hz three-phase EEC socket +1 x 16A, 230 V - 50 Hz single-phase EEC socket protected by circuit breaker +Earth Leakage Circuit Breaker (ELCB) +Voltmeter > +Trolley: two-wheels and handles+Welding cables 25 mm > 2 (5+3 m) with accessories > +Duty Cycle @ 35% 170 A - 27 V +Duty Cycle @ 60% 140 A - 26 V +Output Range 40 A ط170 A +Open Circuit Voltage 90 V +Max welding rod 4 mm > +Type Gen Set asynchronous self-excited and self-protected+Three-phase power 4,5 kVA - 400...

 Open the catalog to page 13
CATALOG 2007-14

Welding Processes: SMAW (stick) / TIG +Stepless current adjustment +Welding with cellulosic electrode +Low oil level cut out device +1 x 16A, 400 V - 50 Hz three-phase EEC socket +1 x 16A, 230 V - 50 Hz single-phase EEC socket protected by circuit breaker +Earth Leakage Circuit Breaker (ELCB) +Voltmeter +ARC FORCE CONTROL switch +Remote control socket > +Versions with different voltages+60 Hz version > +Trolley: two-wheels and handles+Remote control unit with 20m cable and plug +Welding cables 25 mm > 2 (5+3 m) with accessories > +Duty Cycle @ 35%180 A - 27 V +Duty Cycle @ 60%150 A - 26 V +Stepless...

 Open the catalog to page 14

All Genset catalogs and technical brochures

  1. MG 30 S-LK

    2  Pages

  2. MG 23 S-LK

    2  Pages

  3. MG 23 S-Y

    2  Pages

  4. MG 8.5 SL

    2  Pages

  5. MG 80 SL

    2  Pages

  6. MG 8000 BS/H

    2  Pages

  7. MG 6000 BS/H

    2  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.