Mek SpectorBOX Bottom-Up and Top-Down Modular AOI System
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Catalog excerpts

Mek SpectorBOX Bottom-Up and Top-Down Modular AOI System - 1

Mek SpectorBOX Bottom-Up and Top-Down Modular AOI System  Now featuring the new generation J-series Camera Head  Optimized for THT Components- and Post Wave 2x field of view for main camera for up to 50% reduction of inspection cycle time, and Selective 3D for JTAz models AOI Solution for Wave & Selective Soldering of Through-Hole Components and Selective Soldering Inspections  Bottom-up and/or Top-down Inspection Inspects PCBs from below a Conveyer Belt or Chain and from above  Solder Fixture Compatible Designed to Inspect PCBs inside Soldering Fixtures directly from the conveyer  Second generation mechanical design Improving on the success of the SpectorBOX with optional 80mm Z-axis and accompanying drive systems  Modular Inspection Possibilities: Bottom, Top or Possibility to combine 2 SpectorBOX systems for simultaneous Top+Bottom AOI (optional)  Simple compatibility with integrators Multiple 3rd party Turn-key Solutions readily available. SpectorBOX Systems fit conveniently inside these main frames  Supports up to 18 Cameras (J series head) Choose between 1 or 9 camera's per inspection side (up to 18 cameras in Top+Bottom configuration)  Z-Axis Moving Optical Head(s) Focus and Position optimally for varying PCB & Component distances or warpage Contact closing I/O for Module control by existing PCB handling systems or PLC’s  Post Defect Classification and Reporting Inspect your PCBs Inline & Classify/Report/Analyze Defects later whenever convenient with our Catch system

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Mek SpectorBOX Bottom-Up and Top-Down Modular AOI System - 2

Bottom Up/Top Down Features The Mek SpectorBOX is a modular AOI system that can be used in two separate ways: Bottom-Up and Top-Down: Bottom Up: AOI is optimized for the inspection of THT solder joints and detection of solder bridges and solder balls. The Bottom Up SpectorBOX is configurable with one of three different optical units: JTz, JTAz and JDz. Top Down: AOI is optimized for the inspection of THT components to find any visual defect like presence/absence, wrong polarity, colour, type, bent pins etc. It has a top clearance of 130mm (5.12”) so inspection can be done even when the...

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Mek SpectorBOX Bottom-Up and Top-Down Modular AOI System - 3

Line Sourced DOAL (Diffused On Axis Light (Coaxial)) Main Camera Side Camera 90° angle co-axial light (Prism white) 65° angle main light (Synthetic blue) 45° angle side light (Red ) Incoming light Reflected light Good Solder Good Solder Good Solder The combination of these three lights result in the fact that it can detect visual defects of THT solder joints and detect bridges and solder balls. Good Solder Histogram Analysis Algorithms: Algorithms for Solder Balls Detection: Algorithms for Solder Bridge Detection: - Condition based decision making - Tolerances can be set tightly - Minimized...

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Mek SpectorBOX Bottom-Up and Top-Down Modular AOI System - 4

Specifications SpectorBOX Bottom Up Maximum PCB Size Product type Automatic Optical Inspector Camera movement X+Y+Z Direction Stationary during inspection, Transport designed by system integrator Parts inspection Soldering, Bridges, Solder Balls, Components Imaging principle Synthetic Imaging, Spectral Analysis, Greyscale limits Imaging parameters Brightness, Contrast, Hue, Saturation via Filters Specifications Main Camera type 4.8 MP CCD Digital with USB 3 Vision Main Camera FoV/Resolution Lens Telecentric lens with built in prism for DOAL Lighting Side cameras 8 side cameras CL/USB3...

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Mek SpectorBOX Bottom-Up and Top-Down Modular AOI System - 5

Product type Automatic Optical Inspector Camera movement X+Y+Z Direction Stationary during inspection, Transport designed by system integrator Parts inspection Presence/Absence, Type, Polarity, Colour, Text, Offset Imaging principle Synthetic Imaging, Spectral Analysis, Greyscale limits Imaging parameters Brightness, Contrast, Hue, Saturation via Filters Specifications Main Camera type 4.8 MP CCD Digital with USB 3 Vision Main Camera FoV/Resolution Focal & Aperture Adjustable Macro Lens Side cameras 8 side cameras CL/USB3 Vision with Tilt-Shift custom lenses in 45/45 degree configuration...

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