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In-Line Automatic Optical Inspection systems

In-Line Automatic Optical Inspection systems

In-Line Automatic Optical Inspection systems

Product catalog summary
Overview: The document provides detailed specifications and features of Mek Europe's Automatic Optical Inspection (AOI) systems for PCB assemblies. These systems are designed to replace manual inspection by offering comprehensive optical testing capabilities.
Inspection Capabilities: The AOI systems inspect both SMT and THT components for various defects such as missing parts, incorrect type, polarity issues, and soldering defects. They also evaluate solder paste and CIP (Components in Paste) pre-reflow, and soldering post-reflow, wave, selective, and manual processes.
Hardware Features: The systems are equipped with multi-color, multi-angle lighting, including Line Source Coaxial Lighting and Meniscus Profilers, to ensure reliable solder joint and pad surface analysis. They utilize high-resolution telecentric optics and low-noise large CCD high-speed color cameras for defect detection.
Software Features: The AOI systems employ synthetic imaging and spectral analysis to balance defect detection and false reject levels efficiently. They offer flexible classification and reporting scenarios, allowing integration into existing operations.
Models and Specifications: The document details various models such as FDAz, FDLz, FDA, and FDL, each with specific features like adjustable optical heads, side cameras, and prototype modes for first-off inspection. Specifications include maximum PCB sizes, camera movement, inspection capacities, and conveyor configurations.
Additional Features: The systems support automatic IC/QFP parameter detection, combined pattern matching, and condition-based algorithms for error detection. They also feature special THT inspection algorithms and height-adjustable optical heads for handling PCB warp and tall components.
Technical Specifications: Detailed technical specifications are provided for each model, including power requirements, operating conditions, and interfacing options. The systems are designed for in-line use with stationary PCB movement during inspection.
Contact Information: The document includes contact details for Mek Europe BV, Mek Americas LLC, and Marantz Electronics, Ltd., indicating their global presence and support network.
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Catalog excerpts

In-Line Automatic Optical Inspection systems-1

In-Line Automatic Optical Inspection systems √ test your PCB’s optically and replace manual inspection use inspection in all stages of the production process Components: SMT & THT (missing, type, polarity, offset, text, colors, etc.) Solder Paste and CIP (Components in Paste; prereflow) Soldering: Post Reflow, Post Wave, Selective, Manual integrate AOI efficiently in your existing operations and factory lay-out choose the best hardware configuration for your processes Multi-color 3 angle lighting with Line Source Coaxial Lighting and Meniscus Profiler reliable solder joint meniscus and pad surface analysis (to find meniscus and paste printing defects) Line Sourced DOAL(Direct On Axis Lighting) coaxial lighting system with high resolution Telecentric Optics……………… inspect solder joints without shadow effects from tall components nearby and accurate inspection model building Low Noise Large CCD High Speed 24 bit Color Camera find defects easier including printing defects on Gold or Cu plated PCB’s powerful algorithms to achieve an optimal balance between defect detection and false reject levels in shortest time Use for automatic inspection, classification and repair program in minutes to verify your production line is set-up correctly before starting full production In height adjustable optical head (FDLz and FDAz models only) Compensate for PCB warp and adapt to tall component and sandwich assemblies

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In-Line Automatic Optical Inspection systems-2

Hardware and Software Features High grade Telecentric Lens Parallel image over the whole sensor/lens Field of View— No parallax effect Telecentric Lens Large pixel image capturing sensor 18.8µm2 pixel size — less noise — smooth and detailed image— great dynamic range Conventional Lens Conventional sensor High dynamics sensor Omnidirectional multi angle, multi color LED lighting Optimal light no matter component direction — 3D color profile of solder meniscus — Reliable defect decision by the software — Decide Good Solder, No Solder, Lack of Solder and Too much solder for SMT and THT solder joints...

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In-Line Automatic Optical Inspection systems-3

Hardware and Software Features — Continued In Height Adjustable Optical Head (Only available for FDLz and FDAz models) In Z-Axis moving Top Camera, Light and Side View cameras — Adaption to any PCB Thickness — PCB Warp Compensation — Inspection of PCB’s with very tall components — Reliable text and/or polarity inspection on tall components — Inspection of “Sandwich” assemblies without need of jigs and multiple inspections Shift & Tilt Side View lenses (FDA and FDAz models only) Distortion free side images across whole FoV. Every point on the PCB within the FoV has same distance to the capturing...

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In-Line Automatic Optical Inspection systems-4

FDAz In-Line Series Specifications Characteristics Product type Automatic Optical Inspector Camera movement Stationary during inspection Parts inspection Presence, Polarity, Offset, Correctness, Soldering Printing/paste inspection Offset, Smearing, Bridges, Uniformity Image Processing Synthetic Imaging, Spectral Analysis, Greyscale limits Image Parameters Brightness, Hue, Saturation via Filters Camera type Digital color w/CameraLink Camera Field Of View/Resolution Telecentric lens with built in prism for DOAL Lighting Omnidirectional Triple LED rings: Side, Main, Line Sourced DOAL (Diffused On...

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In-Line Automatic Optical Inspection systems-5

In-Line Series Specifications Characteristics Product type Automatic Optical Inspector Camera movement Stationary during inspection Parts inspection Presence, Polarity, Offset, Correctness, Soldering Printing/paste inspection Offset, Smearing, Bridges, Uniformity Image Processing Synthetic Imaging, Spectral Analysis, Greyscale limits Image Parameters Brightness, Hue, Saturation via Filters Camera type Digital color w/CameraLink Camera Field Of View/Resolution Telecentric lens with built in prism for DOAL Lighting Omnidirectional Triple LED rings: Side, Main, Line Sourced DOAL (Diffused On Axis...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.