Gensonic

Gensonic

Gensonic

Product catalog summary
Introduction
The Gensonic is a manually operated ultrasonic transducer unit designed for cleaning stencil apertures. It is safe, simple to use, and poses no risk of stencil damage. The typical cleaning cycle lasts about three minutes and is suitable for both stainless steel and plastic stencils. It effectively cleans solder paste or SMD adhesives and accepts both foils or framed stencils.
Features and Benefits
  • Direct ultrasonic contact cleaning is the ultimate method for cleaning SMT stencils, employing a 40kHz ultrasonic generator for efficient cleaning.
  • Reduces environmental impact and cost by using less than 50ml of cleaning solution per stencil.
  • Can be used directly on the printer or at the Gensonic Stencil Cleaning Centre, saving time and reducing production downtime.
  • Effectively removes adhesive residues and cleans misprinted boards.
  • Enhances stencil performance by re-polishing, making them easier and better to print with.
Cleaning Procedure
  1. Place the stencil into the SCC frame over a foam pad with disposable paper and spray cleaning solution.
  2. Place the stencil into the support chase and spray fluid over the image area.
  3. Move the Gensonic Transducer over the image area using a foot switch.
  4. Secure the chase to a raised position for drying.
Technical Specifications
  • Dimensions: 300mm x 210mm x 90mm (L x W x H)
  • Voltage: 220-240V AC 50Hz, 1amp or 110V AC 60Hz, 2amp
  • Weight: 3.7 Kgs
Stencil Cleaning Centre
Gen3 offers a Stencil Cleaning Centre available in two sizes: SCC24 for 584 x 584 mm stencils and SCC29 for 740 x 740 mm stencils, facilitating easier operation.
Conclusion
The Gensonic is a cost-effective and efficient solution for stencil cleaning, enhancing product reliability and reducing waste. It is recognized for its ability to clean even the smallest apertures effectively, making it a valuable tool in electronics manufacturing.
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Catalog excerpts

Gensonic-1

Introducing the Gensonic a manually operated ultrasonic transducer unit for cleaning stencil apertures. Gensonic Stencil Cleaning The Gensonic can be used either directly on the printer or the stencils can be taken to the Gensonic Stencil Cleaning Centre. Screen printed solder pastes tend to compact and trap particles into aperture corners and Lead Free solder pastes, that are less dense, tend to demonstrate this tendency even more. www.gen3systems.com Features: Safe & Simple to use To clean effectively requires both cleaning chemistry and mechanical agitation. Direct Ultrasonic Contact cleaning is the ultimate way to clean SMT stencils. Employing a 40kHz ultrasonic generator, the single transducer head cleans with great efficiency even in tougher applications such as partially set glues. Adhesive residues can be easily and effectively removed from laser cut stencils; misprinted boards can also be thoroughly and repeatedly cleaned. Stencil cleaning using Gensonic typically demands less than 50ml of cleaning solution per stencil thereby reducing environmental impact and cost. No risk of stencil damage Typical 3 minute cleaning cycle Suitable for both stainless steel & plastic stencils Cleans Solder paste or SMD Adhesives Gen3 Accepts both foils or framed stencils B2, Armstrong Mall, Southwood Business Park, Farnborough, Hampshire, GU14 0NR. UK Telephone: +44 (0)12 5252 1500 • Fax: +44 (0)12 5252 1112 • Email: [email protected] E&OE GENSONIC Stencil Cleanin

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Gensonic-2

Gensonic cleans stencils more effectively “Solder pastes, especially lead-free pastes
tend to become compacted and trap
particles, blocking fine apertures and deforming aperture corners. Using proven industry cleaning solution and the Gensonic ultra-sonic transducer directly on the stencil, even the smallest tightest pitch apertures can be cleared and perfectly cleaned. Many users have foundover 40 years, recognised leaders in Gen3 – for that their conventional cleaning systems with80% challenges for high reliability dealing are the to 90% effective, leaving the smallest most sensitive apertures...

 Open the catalog to page 2
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.