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GEMÜ R649 eSyDrive Motorized diaphragm valve

GEMÜ R649 eSyDrive Motorized diaphragm valve
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GEMÜ R649 eSyDrive Motorized diaphragm valve

Product catalog summary
Overview: The GEMÜ R649 eSyDrive is a motorized diaphragm valve designed for high performance in both open/close and complex control applications. It features hermetic separation between medium and actuator, variable actuation force and speed, and web interface operation.
Features: Key features include hermetic separation, optimized installation for draining, open/close function, positioner, process controller, variable actuation force and speed, operability via eSy-Web and Modbus TCP, position feedback, diagnostic functions, and stroke limitation.
Technical Specifications: The valve operates within a media temperature range of -10 to 80 °C, ambient temperature of -10 to 50 °C, and pressure range of 0 to 10 bar. It supports nominal sizes DN 12 to 65, with body materials such as ABS, PP, PVDF, and PVC-U, and diaphragm materials including EPDM, FKM, NBR, PTFE/EPDM. It requires a 24 V DC supply voltage and has a protection class of IP 65. Conformities include ACS, EAC, FDA, and System 1+.
Construction: The valve comprises components like O-rings, electrical connections, actuator base, diaphragm, valve body, and an optical position indicator. It includes CONEXO RFID chips for enhanced process reliability and traceability.
GEMÜ CONEXO: This system enhances process reliability, facilitates installation qualification, and improves maintenance transparency using RFID chips and IT infrastructure.
Availability: The valve is available in configurations such as spigot, union end, threaded socket, solvent cement socket, flange, and flare connections, with material options including PVC-U, ABS, PP, and PVDF.
Order Data: Standard configurations and codes are provided for type, DN, body configuration, connection type, valve body material, diaphragm material, voltage/frequency, control module, actuator version, and special versions.
Technical Data: Suitable for corrosive, inert, gaseous, and liquid media, with specific temperature and pressure ratings based on material and configuration. Kv values are provided for different diaphragm sizes and nominal diameters.
Product Compliance: Complies with directives such as the Machinery Directive (2006/42/EC), Pressure Equipment Directive (2014/68/EU), EMC Directive (2014/30/EU), and RoHS Directive (2011/65/EU). It meets drinking water hygiene standards and is FDA approved for food materials.
Materials: Diaphragm and O-ring materials include PTFE, FKM, NBR, and EPDM, ensuring compatibility with various applications.
Mechanical Data: Features a protection class of IP 65, adjustable actuating speeds, and weight ranging from 2.1 kg to 9.0 kg. Installation and flow direction are optional.
Electrical Data: Operates on a 24 V DC supply, supports analogue and digital signals, and facilitates communication via Ethernet and Modbus TCP.
Dimensions and Connections: Detailed dimensions for connection types like spigot, union end, and threaded socket, with specifications for materials like PVC-U, PP, and PVDF.
Error Handling: In case of an error, the valve moves to a predefined error position. An emergency power supply module is recommended for power loss scenarios.
Connection Types and Materials: Includes solvent cement socket, flange EN, flange ANSI, and flare connections with materials like PVC-U, PP, and PVDF.
Accessories: Includes GEMÜ 1218 Connector, GEMÜ 1219 Cable Socket/Plug M12, GEMÜ 1571 Emergency Power Supply Module, and GEMÜ 1573 Switching Power Supply Unit.
Contact Information: GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG, Gert-Müller-Platz 1, 74635 Kupferzell, Germany. Phone: +49 (0) 7940 1230, Email: [email protected]
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Catalog excerpts

GEMÜ R649 eSyDrive Motorized diaphragm valve-1

Features • Hermetic separation between medium and actuator • Installation for optimized draining is possible • Open/Close function, positioner and process controller • Actuation force and actuating speed variably adjustable • Operable via web interface eSy-Web and Modbus TCP • Extensive functions, such as position feedback, diagnostic functions and opening and closing stroke limitation The GEMU R649 diaphragm valve is actuated by a motorized hollow shaft actuator. It is based on technology that does not use brushes or sensors and therefore guarantees high performance and a long service life. In addition to Open/Close applications, the valve is ideal for variable and complex control applications. The actuator has an integrated web server for parameterization and diagnostics purposes. • Body configurations: Straight through body • Connection types: Flange l Flare l Solvent cement socket l Spigot l thread l Union end • Connection standards : ANSI l BS l DIN l EN l ISO l JIS • Body materials: ABS l Inliner PP-H, grey / outliner PP, reinforced l Inliner PVDF/outliner PP, reinforced l PP, reinforced l PP-H, natural l PVC-U l PVDF • Diaphragm materials: EPDM l FKM l NBR l PTFE/EPDM Technical data depends on the respective configuration further information webcode: GW-R649

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GEMÜ R649 eSyDrive Motorized diaphragm valve-2

Product description

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GEMÜ R649 eSyDrive Motorized diaphragm valve-3

Product description GEMÜ CONEXO The interaction of valve components that are equipped with RFID chips and an associated IT infrastructure actively increase process reliability. Thanks to serialization, every valve and every relevant valve component such as the body, actuator or diaphragm, and even automation components, can be clearly traced and read using the CONEXO pen RFID reader. The CONEXO app, which can be installed on mobile devices, not only facilitates and improves the "installation qualification" process, but also makes the maintenance process much more transparent and easier to document....

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GEMÜ R649 eSyDrive Motorized diaphragm valve-4

MG = diaphragm size, X = standard 1) Connection type Code 0: DIN spigot Code 20: Spigot for IR butt welding Code 28: Spigot for IR butt welding, WNF Code 30: Spigot - inch, for welding or gluing, depending on the body material Code 7X: Threaded spigot for fitting screw connection 2) Valve body material Code 1: PVC-U, grey Code 4: ABS Code 5: PP, reinforced Code 20: PVDF Code 71: Inliner PP-H, grey, Outliner PP, reinforced Code 75: Inliner PVDF/Outliner PP, reinforced

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GEMÜ R649 eSyDrive Motorized diaphragm valve-5

MG = diaphragm size, X = standard 1) Connection type Code 1: Threaded socket DIN ISO 228 2) Valve body material Code 1: PVC-U, grey Code 5: PP, reinforced Code 20: PVDF

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GEMÜ R649 eSyDrive Motorized diaphragm valve-6

MG = diaphragm size, X = standard Code 75: Flare connection with union nut PVDF Valve body material Code N5: PP-H, natural

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GEMÜ R649 eSyDrive Motorized diaphragm valve-7

MG = diaphragm size 1) Connection type Code 0: DIN spigot Code 1: Threaded socket DIN ISO 228 Code 2: Solvent cement socket DIN Code 7: Union end with insert (socket) - DIN Code 30: Spigot - inch, for welding or gluing, depending on the body material Code 33: Fitting screw connection with insert inch - BS (socket)

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GEMÜ R649 eSyDrive Motorized diaphragm valve-8

Code 54: PTFE/EPDM one-piece Code 5M: PTFE/EPDM two-piece 2) Valve body material Code 71: Inliner PP-H, grey, Outliner PP, reinforced Code 75: Inliner PVDF/Outliner PP, reinforced

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GEMÜ R649 eSyDrive Motorized diaphragm valve-9

Order data The order data provide an overview of standard configurations. Please check the availability before ordering. Other configurations available on request.

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GEMÜ R649 eSyDrive Motorized diaphragm valve-11

Technical data Working medium: Media temperature: Corrosive, inert, gaseous and liquid media which have no negative impact on the physical and chemical properties of the body and diaphragm material. Valve body material Ambient temperature: Valve body material Storage temperature: Operating pressure: All pressures are gauge pressures. Operating pressure values were determined with static operating pressure applied on one side of a closed valve. Sealing at the valve seat and atmospheric sealing is ensured for the given values. Information on operating pressures applied on both sides and for high...

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GEMÜ R649 eSyDrive Motorized diaphragm valve-12

Technical data Leakage rate:Pressure/temperaturecorrelation: Leakage rate A to P11/P12 EN 12266-1 Actuator version 0E with PTFE diaphragm can be used up to max. 5 bar. At temperatures above 30 °C the maximum operating pressure decreases. Actuator version 1A in conjunction with diaphragm size MG 40 is limited to 5 bar operating pressure. In conjunction with a PTFE diaphragm to 2 bar. At temperatures above 30 °C the maximum operating pressure decreases. The pressure rating (PN) depends on the diaphragm size. Data for extended temperature ranges on request. Please note that the ambient temperature...

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GEMÜ R649 eSyDrive Motorized diaphragm valve-13

Technical data Pressure Equipment Dir- 2014/68/EU ective: EMC Directive: Drinking water: RoHS Directive: Food: 2014/30/EU Interference emission Category: C3 The product is only intended for operation in industrial environments. The product is not intended for use in a public low-voltage network supplying residential areas. Connection to a mains of this kind can cause radio frequency interference. Drinking water hygiene suitability according to system 1+ (special function 1) UBA-BWGL for plastics and other organic materials, Materials Diaphragm material

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GEMÜ R649 eSyDrive Motorized diaphragm valve-14

Technical data Mechanical data Protection class: Actuating speed: Actuator version 0A Actuator version E0 Actuator version 1A Actuator version 2A Actuator version 0A Actuator version E0 Actuator version 1A Actuator version 2A adjustable, max. 6 mm/s adjustable, max. 6 mm/s adjustable, max. 6 mm/s adjustable, max. 4 mm/s Valve body MG = diaphragm size Weights in kg Flow direction: Optional

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GEMÜ R649 eSyDrive Motorized diaphragm valve-15

Technical data Service life: Control operation - Class C acc. to EN 15714-2 (1,800,000 start-ups and 1200 start-ups per hour). Open / Close duty - Minimum 1,000,000 switching cycles at room temperature and permissible duty cycle. Duty cycle: Control operation - Class C acc. to EN 15714-2. Supply voltage: Actuator size Analogue input signals Set value Input signal: Input type: Input resistance: Temperature drift: Reverse polarity protection: Overload proof: Process actual value Input signal: Input type: Input resistance: Temperature drift: Reverse polarity protection: Overload proof: 0/4 - 20...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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