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GEMÜ R639 eSyStep Motorized diaphragm valve

GEMÜ R639 eSyStep Motorized diaphragm valve
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GEMÜ R639 eSyStep Motorized diaphragm valve

Product catalog summary
Overview: The GEMÜ R639 eSyStep is a motorized diaphragm valve suitable for various industrial applications. It features an open/close function and can be controlled via IO-Link. The valve includes an optical and electrical position indicator and a self-locking actuator to maintain position during power failures.
Specifications:
  • Media Temperature: -10 to 80 °C
  • Ambient Temperature: 0 to 50 °C
  • Operating Pressure: 0 to 8 bar
  • Nominal Sizes: DN 12 to 50
  • Body Materials: ABS, PP, PVDF, PVC-U
  • Diaphragm Materials: EPDM, FKM, NBR, PTFE/EPDM
  • Supply Voltage: 24 V DC
  • Protection Class: IP 65
Features:
  • Integrated positioner for precise control
  • On-site or remote end position programming
  • Feedback and stroke limiter functions
Technical Data:
  • Pressure Rating: PN 10
  • Leakage Rate: A to P11/P12 EN 12266-1
  • Kv Values: Vary by nominal size, e.g., DN 12 has a Kv value of 2.8 m³/h
Compliance: The valve complies with ACS, EAC, FDA, and System 1+ standards.
GEMÜ CONEXO: This system enhances process reliability through RFID chips and IT infrastructure, allowing for easy tracking and maintenance documentation.
Ordering Information: The valve can be customized with various configurations, including body material, diaphragm material, and control modules. Special versions for drinking water hygiene are available.
Technical Specifications: The document provides detailed specifications for valve components, including dimensions and materials. Key parameters include diaphragm size (MG), nominal pipe size (NPS), and dimensions such as diameter (øD), face-to-face length (FTF), and height (H). Connection types are specified with codes, such as flange ANSI (code 39) and flare connection (code 75). Valve body materials are coded, with options like PVC-U, PP-H, and PVDF.
Connection Types and Materials:
  • Flange ANSI (Code 39): Suitable for Class 125/150 RF, with specific face-to-face dimensions.
  • Flare Connection (Code 75): Utilizes a union nut PVDF, with body material PP-H (Code N5).
Mounting and Dimensions: The document outlines mounting dimensions for different diaphragm sizes, specifying bolt sizes and mounting plate dimensions. It includes detailed measurements for mounting plates and accessories.
Accessories:
  • GEMÜ 1218 Connector: A 7-pin connector available in straight or angled configurations.
  • GEMÜ 1219 Cable Socket/Plug: An M12, 5-pin connector with various cable lengths.
  • GEMÜ 1560 IO-Link Master: Used for parametrization and diagnostics, available with USB, Bluetooth, or WLAN interfaces.
  • GEMÜ 1571 Emergency Power Supply Module: Provides backup power for motorized actuators, ensuring safety positions during power failures.
  • GEMÜ 1573 Switching Power Supply Unit: Converts AC to DC voltage, suitable for motorized actuators and other devices.
Contact Information: GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG, located in Ingelfingen-Criesbach, Germany, provides contact details for further inquiries.
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Catalog excerpts

GEMÜ R639 eSyStep Motorized diaphragm valve-1

Features • Open/close function or with integrated positioner • Parameterisable and controllable via lO-Link • On-site or remote end position programming via programming input • Various functions integrated (e.g. feedback, stroke limiter, etc.) The GEMU R639 eSyStep 2/2-way diaphragm valve is electrically operated. The eSyStep electric actuator is available as On/Off actuator or with integrated positioner. An integral optical and electrical position indicator is standard. The self-locking actuator holds its position in a stable manner when idle and in the event of power supply failure. • Body configurations: 2/2-way body • Connection types: Flange l Flare l Solvent cement socket l Spigot l Threaded connection l Union end • Body materials: ABS l Inliner PP-H, grey / outliner PP, reinforced l Inliner PVDF / outliner PP, reinforced l Inliner PVDF/outliner PP, reinforced l PP, reinforced l PP-H, natural l PVC-U, grey l PVDF • Diaphragm materials: EPDM l FKM l NBR l PTFE/EPDM Technical data depends on the respective configuration further information webcode: GW-R639

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Product description

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GEMÜ R639 eSyStep Motorized diaphragm valve-3

Product description GEMÜ CONEXO The interaction of valve components that are equipped with RFID chips and an associated IT infrastructure actively increase process reliability. Thanks to serialization, every valve and every relevant valve component such as the body, actuator or diaphragm, and even automation components, can be clearly traced and read using the CONEXO pen RFID reader. The CONEXO app, which can be installed on mobile devices, not only facilitates and improves the "installation qualification" process, but also makes the maintenance process much more transparent and easier to document....

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GEMÜ R639 eSyStep Motorized diaphragm valve-4

Product description

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GEMÜ R639 eSyStep Motorized diaphragm valve-5

MG = diaphragm size, X = standard 1) Connection type Code 0: DIN spigot Code 20: Spigot for IR butt welding Code 28: Spigot for IR butt welding, WNF Code 30: Spigot - inch, for welding or gluing, depending on the body material Code 7X: Threaded spigot for fitting screw connection 2) Valve body material Code 1: PVC-U, grey Code 4: ABS Code 5: PP, reinforced Code 20: PVDF Code 71: Inliner PP-H, grey, Outliner PP, reinforced Code 75: Inliner PVDF/Outliner PP, reinforced

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MG = diaphragm size, X = standard Code 2: Solvent cement socket DIN 2) Valve body material Code 1: PVC-U, grey

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GEMÜ R639 eSyStep Motorized diaphragm valve-7

MG = diaphragm size, X = standard Code 75: Flare connection with union nut PVDF 2) Valve body material

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GEMÜ R639 eSyStep Motorized diaphragm valve-8

MG = diaphragm size 1) Connection type Code 1: Threaded socket DIN ISO 228 Code 2: Solvent cement socket DIN Code 7: Fitting screw connection with insert (socket) - DIN Code 30: Spigot - inch, for welding or gluing, depending on the body material Code 33: Fitting screw connection with insert inch - BS (socket)

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Order data The order data provide an overview of standard configurations. Please check the availability before ordering. Other configurations available on request.

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Order data Order example Ordering option

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Technical data Medium Working medium: Media temperature: Corrosive, inert, gaseous and liquid media which have no negative impact on the physical and chemical properties of the body and diaphragm material. Valve body material Ambient temperature: Valve body material Pressure Operating pressure: All pressures are gauge pressures. Operating pressure values were determined with static operating pressure applied on one side of a closed valve. Sealing at the valve seat and atmospheric sealing is ensured for the given values. Information on operating pressures applied on both sides and for high purity...

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GEMÜ R639 eSyStep Motorized diaphragm valve-12

Technical data Actuator version 1A with PTFE diaphragm can be used up to max. 4 bar. At temperatures above 30 °C the maximum operating pressure decreases. The pressure rating (PN) depends on the diaphragm size. Data for extended temperature ranges on request. Please note that the ambient temperature and media temperature generate a combined temperature at the valve body which must not exceed the above values. Depending on the valve configuration, the maximum operating pressure of the pressure rating may be lower. Observe the operating pressure table. Kv values in m3/h MG = diaphragm size Kv values...

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GEMÜ R639 eSyStep Motorized diaphragm valve-13

Technical data RoHS Directive: Drinking water: Drinking water hygiene suitability according to system 1+ (special function 1) UBA-BWGL for plastics and other organic materials, * depending on version and/or operating parameters Materials: www.gemu-group.com 13 / 35 GEMU R639

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Technical data Mechanical data Protection class: Actuating speed: Actuator size 0 (code 0C) 0.95 kg Actuator size 1 (code 1A) 1.88 kg Valve body_ MG = diaphragm size, weight in kg Installation position: Optional Flow direction: Optional

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GEMÜ R639 eSyStep Motorized diaphragm valve-15

Technical data Actuator duty cycle and service life Service life: Control operation - Class C according to EN 15714-2 (1,800,000 starts and 1200 starts per hour). Open/Close duty - At least 500,000 switching cycles at room temperature and permissible duty cycle. Duty cycle: Control module Open/Close control (code AE, A5, A6) Duty cycle [%] Diaphragm valve DN 12 - 20 (code 0C) Diaphragm valve DN 15 - 32 (code 1A) Diaphragm valve DN 40 - 50 (code 1A) The specified characteristics and values apply to the default setting. With reduced forces, higher duty cycles and/or higher ambient temperatures...

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Technical data Electrical data Supply voltage Uv: 24 V DC ± 10% Rating: Actuator size 0 (code 0C) 20 W Actuator size 1 (code 1A) 60 W Operation: Stepper motor, self-locking Reverse polarity protec- Yes Analogue input signals - Control module Positioner (code S0, S5, S6) Set value Input signal: Input type: Input resistance: Temperature drift: Reverse polarity protection: 0/4 - 20 mA; 0 - 10 V (function selectable via IO-Link) Digital input signals Inputs: Function selectable via IO-Link (see table Overview of available functions - Input and output sig Input voltage: Logic level "1": Logic level...

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Technical data Digital output signals Outputs: Function selectable via IO-Link (see table Overview of available functions – Input and output signals) Switching voltage: Switching current: Short-circuit proof: Communication Interface: Parameterization/process data Transmission rate: Frame type in Operate: 2.5 (eSyStep ON/OFF, code AE, A5, A6) 2.V (eSyStep positioner, code S0, S5, S6), PDout 3Byte; PDin 3 Byte; OnRequestData 2 Byte 2.3 ms (eSyStep ON/OFF, code AE, A5, A6) 20 ms (eSyStep positioner, code S0, S5, S6) 1906701 (eSyStep ON/OFF, code AE, A5, A6) 1906801 (eSyStep position controller code...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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