1. Catalogs
  2. GEMÜ Gebrüder Müller Apparatebau GmbH & Co. KG
  3. GEMÜ 653 / 654 BioStar Manually operated diaphragm valve

GEMÜ 653 / 654 BioStar Manually operated diaphragm valve

GEMÜ 653 / 654 BioStar Manually operated diaphragm valve
1 / 50 PagesView full catalog

GEMÜ 653 / 654 BioStar Manually operated diaphragm valve

Product catalog summary
Overview: The document provides comprehensive specifications and configurations for the GEMÜ 653 and 654 diaphragm valves, which are designed for high chemical and temperature resistance. These valves are suitable for CIP/SIP processes and can be autoclaved. They feature a stainless steel bonnet and are available with either a plastic or stainless steel handwheel.
Features:
  • Handwheel options include chemical- and temperature-resistant plastic or stainless steel.
  • Equipped with an opening and closing stroke limiter.
  • Optional handwheel locking available in electric or mechanical versions.
  • Configurable with proximity switches for position feedback.
Technical Specifications:
  • Media temperature range: -30 to 130 °C.
  • Sterilization temperature: Max. 150 °C.
  • Ambient temperature range: -20 to 60 °C.
  • Operating pressure: 0 to 10 bar.
  • Nominal sizes: DN 4 to 100.
  • Body configurations include i-body, multi-port body, straight through body, T body, tank valve body, and welding configuration.
  • Connection types: Clamp, Flange, Spigot, Thread.
  • Connection standards: ANSI, ASME, BS, DIN, EN, ISO, JIS, SMS.
  • Body materials: Various stainless steel grades, titanium, and PFA lined options.
  • Diaphragm materials: EPDM, FKM, PTFE/EPDM.
  • Conformities: 3A, CRN, EAC, FDA, Functional safety, Oxygen, EU and EC regulations, TA Luft, USP.
Construction Details:
  • GEMÜ 653: Features a plastic handwheel and various diaphragm materials.
  • GEMÜ 654: Features a stainless steel handwheel and similar diaphragm options.
  • Both models include a position indicator and can be equipped with CONEXO RFID chips for enhanced process reliability and traceability.
Surface Finishes:
  • Internal surface finishes are available in mechanically polished and electropolished options, adhering to DIN and ASME standards.
Availability:
  • Various connection types and materials are available, with specific configurations for spigot, threaded, flange, and clamp connections.
Ordering Information:
  • Order codes are provided for different configurations, including type, DN size, body configuration, and connection type.
Specifications:
  • Connection Types: Various configurations including flanges, clamps, and threaded connections, each with specific face-to-face dimensions according to standards like EN 558, ISO 5752, and ASME BPE.
  • Valve Body Materials: Options include investment casting and forged materials such as 1.4408, 1.4435, and titanium, with specific codes for each material type.
  • Diaphragm Materials: Includes elastomers like EPDM and PTFE/EPDM combinations, with specific codes and size availability.
  • Control Functions: Options for manual operation and various actuator versions with seal adjusters and stroke limiters.
  • Surface Finishes: Different Ra values for surfaces in contact with media, with mechanical or electropolished finishes according to DIN and ASME standards.
Technical Data:
  • Working Medium: Suitable for corrosive, inert, gaseous, and liquid media, with specific conditions for oxygen.
  • Temperature Ranges: Detailed temperature limits for different diaphragm and valve body material combinations, including special versions for oxygen.
  • Sterilization Conditions: Maximum temperatures and cycle durations for EPDM and FKM diaphragms.
Order Example: An example order is provided, detailing the selection of type, DN size, body configuration, connection type, valve body material, diaphragm material, control function, actuator version, surface finish, and special versions.
Procedures and Recommendations:
PTFE diaphragms can serve as steam barriers but with reduced service life, especially under high temperature fluctuations. Maintenance cycles should be adjusted accordingly. GEMÜ 555 and 505 globe valves are recommended for steam generation and distribution, with a specific valve arrangement for steam and process pipes.
Environmental Conditions:
The ambient temperature range is -20 to 60°C, with a storage temperature of 0 to 40°C. The operating pressure varies by diaphragm size and material, with specific values provided for different configurations.
Technical Data:
The document provides detailed technical data, including pressure ratings, leakage rates, and Kv values for different diaphragm sizes and materials. The Kv values are determined according to DIN EN 60534 standards and may vary based on diaphragm material and usage conditions.
Product Conformity:
The product complies with several standards, including the Pressure Equipment Directive 2014/68/EU, FDA regulations, and others. It is also BAM compliant for oxygen applications and conforms to EMA/410/01 revision 3 for BSE/TSE.
Mechanical Data:
The document includes weight specifications for different actuator versions and connection types. Installation position is optional, with specific guidelines for optimized draining.
Dimensions:
Detailed dimensions for various actuator and body configurations are provided, including spigot dimensions for different standards and materials.
Material Specifications:
  • Forged and Block Materials: Codes 40, 42, 44, F4, A1, and A3 represent different materials like 1.4435 (F316L), 1.4539/UNS N08904, titanium, and Alloy 22.
  • Investment Casting: Code 39 and C3 are used for investment casting materials like 1.4408.
Key Notes:
  • Material code F4 is limited to MG 50, and from MG 80, material code 44 is applicable.
  • Each connection type and material code is associated with specific standards and dimensions, ensuring compatibility and performance in various applications.
Accessories:
  • GEMÜ 653MAG: Electromagnetic locking device, 24 V DC, available in normally closed and open configurations.
  • GEMÜ 653LOC: Mechanical locking device with or without padlock, M22x1.5.
Key Dimensions: The document includes detailed tables listing dimensions for various diaphragm sizes (MG) and connection types, with measurements in millimeters.
See more

Catalog excerpts

GEMÜ 653 / 654 BioStar Manually operated diaphragm valve-1

GEMU 653 / 654 BioStarManually operated diaphragm valveFeatures • Handwheel made of chemical- and temperature-resistant plastic or stainless steel • Opening stroke and closing stroke limiter • Handwheel locking available upon request (electric or mechanical) • Configurable with proximity switches for position feedback • CIP/SIP capable • Autoclave capability The GEMU 653 / 654 2/2-way diaphragm valve has a stainless steel bonnet and is manually operated. The valve is available in two versions - GEMU 653 has a handwheel in high temperature and chemically resistant plastic, GEMU 654 a stainless steel handwheel. An integrated optical position indicator is standard. • Body configurations: i-body l Multi-port body l Straight through body l T body l Tank valve body l Welding configuration • Connection types: Clamp l Flange l Spigot l thread • Connection standards : ANSI l ASME l BS l DIN l EN l ISO l JIS l SMS • Body materials: (316L), forging material l 1.4408, investment casting material l 1.4408, investment casting material, PFA lined l 1.4435 (BN2), forged material l 1.4435, investment casting material l 1.4539 (904L), block material l 1.4539 (904L), forged material l 2.4602, block material l 3.7035, titanium, block material • Diaphragm materials: EPDM l FKM l PTFE/EPDM • Conformities: 3A l CRN l EAC l FDA l Functional safety l Oxygen l Reg. (EU) No. 10/2011 l Regulation (EC) No. 1935/2004 l Regulation (EC) No. 2023/2006 l TA Luft (German Clean Air Act) l USP Technical data depends on the respective configuration further information webcode: GW-653 / 654

 Open the catalog to page 1
GEMÜ 653 / 654 BioStar Manually operated diaphragm valve-2

Product description

 Open the catalog to page 2
GEMÜ 653 / 654 BioStar Manually operated diaphragm valve-3

Product description

 Open the catalog to page 3
GEMÜ 653 / 654 BioStar Manually operated diaphragm valve-4

Product description GEMÜ CONEXO The interaction of valve components that are equipped with RFID chips and an associated IT infrastructure actively increase process reliability. Thanks to serialization, every valve and every relevant valve component such as the body, actuator or diaphragm, and even automation components, can be clearly traced and read using the CONEXO pen RFID reader. The CONEXO app, which can be installed on mobile devices, not only facilitates and improves the "installation qualification" process, but also makes the maintenance process much more transparent and easier to document....

 Open the catalog to page 4
GEMÜ 653 / 654 BioStar Manually operated diaphragm valve-5

1) Surface finishes of customized valve bodies may be limited in special cases. 2) Or any other finishing method that meets the Ra value (acc. to ASME BPE). 3) The smallest possible Ra finish for pipe connections with an internal pipe diameter < 6 mm is 0.38 |jm. 4) When using these surfaces, the bodies are marked according to the specifications of ASME BPE. The surfaces are only available for valve bodies which are made of materials (e.g. GEMU material codes 40, 41, F4, 44)) and use connections (e.g. GEMU connection codes 59, 80, 88) according to ASME BPE. 5) Not possible for GEMU connection...

 Open the catalog to page 5
GEMÜ 653 / 654 BioStar Manually operated diaphragm valve-6

MG = diaphragm size, X = standard 1) Connection type Code 0: DIN spigot Code 16: Spigots DIN EN 10357 Series B (2014 edition; formerly DIN 11850 Series 1) Code 17: Spigot EN 10357 series A/DIN 11866 series A, formerly DIN 11850 series 2 Code 18: Spigot DIN 11850 Series 3 Code 35: Spigot JIS-G 3447 Code 36: Spigot JIS-G 3459 Schedule 10s Code 55: Spigot BS 4825, Part 1 Code 59: Spigot ASME BPE/DIN EN 10357 series C (from 2022 issue)/DIN 11866 series C Code 60: Spigot ISO 1127/DIN EN 10357 series C (2014 issue)/DIN 11866 series B Code 63: Spigot ANSI/ASME B36.19M Schedule 10s Code 64: Spigot ANSI/ASME...

 Open the catalog to page 6
GEMÜ 653 / 654 BioStar Manually operated diaphragm valve-7

MG = diaphragm size, X = standard W = welded assembly Code 1: Threaded socket DIN ISO 228 Code 6: Threaded spigot DIN 11851 Code 6K: Tapered connector and union nut DIN 11851 2) Valve body material Code 37: 1.4408, investment casting Code 40: 1.4435 (F316L), forged body Code 42: 1.4435 (bN2), forged body, A Fe < 0.5% Code 44: 1.4539/UNS N08904, block material Code F4: 1.4539 / UNS N08904, forged body Code A1: 3.7035, titanium Code A3: 2.4602, Alloy 22 block material, (NiCr21Mo14W)

 Open the catalog to page 7
GEMÜ 653 / 654 BioStar Manually operated diaphragm valve-8

MG = diaphragm size X = Standard W = welded assembly Code 8: Flange EN 1092, PN 16, form B, face-to-face dimension FTF EN 558 series 1, ISO 5752, basic series 1, length only for body configuration D Code 34: Flange JIS B2220, 10K, RF, Overall length FTF EN 558 Series 1, ISO 5752, basic series 1, Overall length only for enclosure type D Code 38: Flange ANSI Class 150 RF, face-to-face dimension FTF MSS SP-88, length only for body configuration D Code 39: Flange ANSI Class 125/150 RF, face-to-face dimension FTF EN 558 series 1, ISO 5752, basic series 1, length only for body configuration D 2) Valve...

 Open the catalog to page 8
GEMÜ 653 / 654 BioStar Manually operated diaphragm valve-9

Code 54: PTFE/EPDM one-piece Code 5M: PTFE/EPDM two-piece

 Open the catalog to page 9
GEMÜ 653 / 654 BioStar Manually operated diaphragm valve-10

Design versions The actuator version can be found in the order data; see Actuator version (see page 12). The actuator version corresponds to the last digit in the three-digit code, e.g.: _ _ A, _ _ B, _ _ F, _ _ K. The design of the bonnet corresponds to the second digit in the three-digit code, e.g.: _ X _. Bonnet functions Code _ _ H With seal adjuster and stroke limiter GEMÜ 653 diaphragm size 10–50 GEMÜ 654 diaphragm size 8–100 Without seal adjuster and stroke limiterGEMÜ 653 diaphragm size 10–100 GEMÜ 654 diaphragm size 8–100 With seal adjuster Additional functions (only in connection with...

 Open the catalog to page 10
GEMÜ 653 / 654 BioStar Manually operated diaphragm valve-11

Order data The order data provide an overview of standard configurations. Please check the availability before ordering. Other configurations available on request.

 Open the catalog to page 11
GEMÜ 653 / 654 BioStar Manually operated diaphragm valve-16

Technical data Working medium: Corrosive, inert, gaseous and liquid media which have no negative impact on the physical and chemical properties of the body and diaphragm material. The valve will seal in both flow directions up to full operating pressure (gauge pressure). For special oxygen version (code S): only gaseous oxygen Media temperature: Temperature development at the proximity switch depending on the media temperature Data at room temperature

 Open the catalog to page 16
GEMÜ 653 / 654 BioStar Manually operated diaphragm valve-17

Technical data * The service life of the diaphragms is reduced at temperatures below -10 °C and above +100 °C. The maintenance cycles must be carried out in shorter time intervals accordingly.

 Open the catalog to page 17
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
About DirectIndustry
DirectIndustry is a marketplace that offers B2B players a complete experience, from product sourcing to purchase. DirectIndustry is an entity of VirtualExpo Group.