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GEMÜ 639 eSyStep Motorized diaphragm valve

GEMÜ 639 eSyStep Motorized diaphragm valve
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GEMÜ 639 eSyStep Motorized diaphragm valve

Product catalog summary
Overview: The GEMÜ 639 eSyStep is a motorized diaphragm valve designed for industrial applications, featuring an electrically operated actuator with On/Off or integrated positioner options, and equipped with optical and electrical position indicators.
Features:
  • CIP/SIP capable
  • Open/close function with integrated positioner
  • Parameterizable via IO-Link
  • End position programming on-site or remotely
  • Integrated feedback and stroke limiter
Technical Specifications:
  • Media temperature: -10 to 100 °C
  • Sterilization temperature: max. 150 °C
  • Ambient temperature: 0 to 60 °C
  • Operating pressure: 0 to 10 bar
  • Nominal sizes: DN 4 to 40
  • Body configurations: 2/2-way, multi-port, tank valve, T-body, welding configuration
  • Connection types: Clamp, Flange, Spigot, Threaded
  • Connection standards: ANSI, ASME, BS, DIN, EN, ISO, JIS, SMS
  • Body materials: Stainless steel, brass, SG iron
  • Diaphragm materials: CR, EPDM, FKM, NBR, PTFE/EPDM
  • Supply voltage: 24 V DC
  • Actuating speed: max. 3 mm/s
  • Protection class: IP 65
  • Conformities: Belgaqua, BSE/TSE, EAC, EHEDG, FDA
Construction: Includes optical position indicator, manual override, actuator with LED display, and various body materials and linings.
GEMÜ CONEXO: Enhances process reliability with RFID chips for traceability and improved maintenance via the CONEXO app and portal.
Functions: Offers control modules for open/close control and positioner functions, including manual override, initialization options, feedback, and error output.
Surface Finishes: Available in various internal surface finishes meeting hygiene standards such as DIN 11866 and ASME BPE.
Availability: Detailed availability of valve bodies, connection types, and materials, ensuring compatibility with industrial standards.
Ordering Information: Order codes for configurations including type, DN size, body configuration, connection type, valve body material, diaphragm material, voltage, and control module.
Specifications:
  • Surface Finish: Ra values range from ≤ 6.3 µm to ≤ 0.25 µm, with polishing standards like DIN 11866 and ASME BPE.
  • Actuator Versions: Sizes available for DN 4 to DN 40.
  • Special Versions: BELGAQUA certification and designs for oxygen with max medium temperature of 60°C.
  • CONEXO System: Integrated RFID chip for electronic identification and traceability.
Technical Data:
  • Medium Compatibility: Suitable for corrosive, inert, gaseous, and liquid media.
  • Temperature Range: Media temperature varies by diaphragm material, with a range from -10°C to 100°C. Special versions for oxygen limited to 60°C.
  • Sterilization: EPDM and PTFE/EPDM diaphragms withstand up to 150°C.
  • Pressure: Max pressure rating of PN 16.
  • Leakage Rate: Conforms to EN 12266-1 standards.
Product Compliance: Complies with Machinery Directive, EMC Directive, Pressure Equipment Directive, RoHS Directive, and food safety regulations.
Mechanical Data:
  • Protection Class: IP 65 according to EN 60529.
  • Actuating Speed: Max 3 mm/s for size 0 and 2.5 mm/s for size 1.
  • Weight: Specified for different configurations.
Electrical Data:
  • Supply Voltage: 24 V DC ± 10%.
  • Operation: Stepper motor with self-locking capabilities.
  • Communication: IO-Link interface for parameterization and process data transmission.
Dimensions: Detailed dimensions for actuator and body configurations, with specific measurements for different diaphragm sizes and connection types.
Valve Body Material Codes:
1. Code 40: 1.4435 (F316L), forged body
2. Code 42: 1.4435 (BN2), forged body, Δ Fe < 0.5%
3. Code F4: 1.4539 / UNS N08904, forged body
4. Code A1: 3.7035, titanium
Connection Types and Dimensions:
  • DIN/EN/ISO Spigot (Codes 0, 17, 60): Dimensions for diaphragm sizes and connection types.
  • ASME/BS Spigot (Codes 55, 59, 63, 64, 65): Dimensions for diaphragm sizes and connection types.
  • JIS/SMS Spigot (Codes 35, 36, 37): Dimensions for diaphragm sizes with specific codes for JIS and SMS standards.
  • Threaded Socket DIN (Code 1): Dimensions for various materials with specific codes for threaded socket standards.
  • Threaded Socket NPT (Code 31): Dimensions for investment casting and SG iron materials.
  • Threaded Spigot DIN (Code 6): Dimensions for forged materials.
  • Cone Spigot DIN (Code 6K): Dimensions for forged materials.
  • Flange EN (Code 8): Dimensions for various materials.
  • Flange JIS (Code 34): Dimensions for investment casting materials.
  • Flange ANSI Class (Codes 38, 39): Dimensions for SG iron and investment casting materials.
  • Clamp (Codes 80, 82, 88, 8A, 8E, 8P, 8T): Dimensions for forged materials.
Accessories:
  • GEMÜ 1218 Connector: 7-pin connector available in straight or 90° angled plug types.
  • GEMÜ 1219 Cable Socket/Plug M12: 5-pin connector available in straight and/or 90° angled plug types.
Connector Specifications: Various 5-pin connectors available for electrical connections, with options for different cable lengths.
GEMÜ 1560 IO-Link Master: Used for parametrization, actuation, commissioning, and evaluation of process and diagnostics data on products with an IO-Link interface.
GEMÜ 1571 Emergency Power Supply Module: Provides uninterrupted power during outages, ensuring valves move to safety positions.
GEMÜ 1573 Switching Power Supply Unit: Converts input voltages to a stable 24 V DC output, suitable for motorized actuators.
Contact Information: GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG, located in Ingelfingen-Criesbach, Germany.
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Catalog excerpts

GEMÜ 639 eSyStep Motorized diaphragm valve-1

Features • CIP/SIP capable • Open/close function or with integrated positioner • Parameterisable and controllable via IO-Link • On-site or remote end position programming via programming input • Various functions integrated (e.g. feedback, stroke limiter, etc.) The GEMU 639 eSyStep 2/2-way diaphragm valve is electrically operated. The eSyStep actuator is available as an On/Off actuator or with an integrated positioner. An optical and electrical position indicator is integrated as standard. The self-locking actuator holds its position in a stable manner when idle and in the event of a power supply failure. • Body configurations: 2/2-way body l i-body l Multi-port body l Tank valve body l T-body l Welding configuration • Connection types: Clamp l Flange l Spigot l Threaded connection • Connection standards: ANSI l ASME l BS l DIN l EN l ISO l JIS l SMS • Body materials: 1.4408, investment casting material l 1.4408, investment casting material, PFA lined l 1.4435 (316L), forged material l 1.4435 (BN2), forged material l 1.4435, investment casting material l 1.4539 (904L), forged material l CW614N, brass l CW617N, brass l EN-GJS-400-18-LT, SG iron material l EN-GJS-400-18-LT, SG iron material with hard rubber lining l EN-GJS-400-18-LT, SG iron material, PFA lined l EN-GJS-400-18-LT, SG iron material, PP lined • Body lining: Hard rubber l PFA l PP • Diaphragm materials: CR l EPDM l FKM l NBR l PTFE/EPDM • Conformities: Belgaqua l BSE/TSE l EAC l EHEDG l FDA l Oxygen l Reg. (EU) No. 10/2011 l Regulation (EC) No. 1935/2004 l Regulation (EC) No. 2023/2006 l TA Luft (German Clean Air Act) l USP Technical data depends on the respective configuration further information webcode: GW-639

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GEMÜ 639 eSyStep Motorized diaphragm valve-2

Product description

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GEMÜ 639 eSyStep Motorized diaphragm valve-3

Product description GEMÜ CONEXO The interaction of valve components that are equipped with RFID chips and an associated IT infrastructure actively increase process reliability. Thanks to serialization, every valve and every relevant valve component such as the body, actuator or diaphragm, and even automation components, can be clearly traced and read using the CONEXO pen RFID reader. The CONEXO app, which can be installed on mobile devices, not only facilitates and improves the "installation qualification" process, but also makes the maintenance process much more transparent and easier to document....

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GEMÜ 639 eSyStep Motorized diaphragm valve-4

Product description

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GEMÜ 639 eSyStep Motorized diaphragm valve-5

1) Surface finishes of customized valve bodies may be limited in special cases. 2) Or any other finishing method that meets the Ra value (acc. to ASME BPE). 3) The smallest possible Ra finish for pipe connections with an internal pipe diameter < 6 mm is 0.38 |jm. 4) When using these surfaces, the bodies are marked according to the specifications of ASME BPE. The surfaces are only available for valve bodies which are made of materials (e.g. GEMU material codes 40, 41, F4, 44)) and use connections (e.g. GEMU connection codes 59, 80, 88) according to ASME BPE. 5) Not possible for GEMU connection...

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GEMÜ 639 eSyStep Motorized diaphragm valve-6

MG = diaphragm size, X = standard 1) Connection type Code 0: DIN spigot Code 16: Spigots DIN EN 10357 Series B (2014 edition; formerly DIN 11850 Series 1) Code 17: Spigot EN 10357 series A/DIN 11866 series A, formerly DIN 11850 series 2 Code 18: Spigot DIN 11850 Series 3 Code 35: Spigot JIS-G 3447 Code 36: Spigot JIS-G 3459 Schedule 10s Code 55: Spigot BS 4825, Part 1 Code 59: Spigot ASME BPE/DIN EN 10357 series C (from 2022 issue)/DIN 11866 series C Code 60: Spigot ISO 1127/DIN EN 10357 series C (2014 issue)/DIN 11866 series B Code 63: Spigot ANSI/ASME B36.19M Schedule 10s Code 64: Spigot ANSI/ASME...

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GEMÜ 639 eSyStep Motorized diaphragm valve-7

MG = diaphragm size, X = standard W = welded assembly Code 1: Threaded socket DIN ISO 228 Code 31: NPT female thread Code 6: Threaded spigot DIN 11851 Code 6K: Tapered connector and union nut DIN 11851 2) Valve body material Code 37: 1.4408, investment casting Code 40: 1.4435 (F316L), forged body Code 42: 1.4435 (bN2), forged body, A Fe < 0.5%

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GEMÜ 639 eSyStep Motorized diaphragm valve-8

MG = diaphragm size, X = standard W = welded assembly Code 8: Flange EN 1092, PN 16, form B, face-to-face dimension FTF EN 558 series 1, ISO 5752, basic series 1, length only for body configuration D Code 34: Flange JIS B2220, 10K, RF, Overall length FTF EN 558 Series 1, ISO 5752, basic series 1, Overall length only for enclosure type D Code 38: Flange ANSI Class 150 RF, face-to-face dimension FTF MSS SP-88, length only for body configuration D Code 39: Flange ANSI Class 125/150 RF, face-to-face dimension FTF EN 558 series 1, ISO 5752, basic series 1, length only for body configuration D 2) Valve...

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GEMÜ 639 eSyStep Motorized diaphragm valve-9

2) Valve body material Code 37: 1.4408, investment casting

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GEMÜ 639 eSyStep Motorized diaphragm valve-10

Order data The order data provide an overview of standard configurations. Please check the availability before ordering. Other configurations available on request.

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GEMÜ 639 eSyStep Motorized diaphragm valve-13

Technical data Corrosive, inert, gaseous and liquid media which have no negative impact on the physical and chemical properties of the body and diaphragm material. For special oxygen version (code S): only gaseous oxygen Diaphragm material Sterilization temperature: EPDM (code 19) PTFE/EPDM (code 54) PTFE/EPDM (code 5M) max. 150 °C, max. 60 min per cycle max. 150 °C, max. 180 min per cycle max. 150 °C, max. 180 min per cycle max. 150 °C, constant temperature per cycle max. 150 °C, constant temperature per cycle The sterilization temperature is only valid for steam (saturated steam) or superheated...

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GEMÜ 639 eSyStep Motorized diaphragm valve-14

Technical data All pressures are gauge pressures. Operating pressure values were determined with static operating pressure applied on one side of a closed valve. Sealing at the valve seat and atmospheric sealing is ensured for the given values. Information on operating pressures applied on both sides and for high purity media on request. Pressure rating: Leakage rate: Kv values: MG = diaphragm size, Kv values in m3/h Kv values determined in accordance with DIN EN 60534 standard, inlet pressure 5 bar, Ap 1 bar, stainless steel valve body and soft elastomer diaphragm. The Kv values for other product...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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