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GEMÜ 616 Manually operated diaphragm valve

GEMÜ 616 Manually operated diaphragm valve
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GEMÜ 616 Manually operated diaphragm valve

Product catalog summary
Overview: The GEMÜ 616 is a manually operated diaphragm valve designed for sterile applications, featuring autoclave and CIP/SIP capabilities. It is suitable for inert, corrosive, liquid, and gaseous media, and can be installed for optimized draining. A sealed actuator version is available.
Specifications:
  • Media Temperature: -10 to 100 °C
  • Sterilization Temperature: Max. 150 °C
  • Ambient Temperature: 0 to 60 °C
  • Operating Pressure: 0 to 10 bar
  • Nominal Sizes: DN 4 to 20
  • Body Configurations: 2/2-way, Multi-port, Tank valve, T-body, Welding configuration
  • Connection Types: Clamp, Spigot, Threaded connection
  • Connection Standards: ANSI, ASME, BS, DIN, EN, ISO, JIS
  • Body Materials: Various stainless steel grades
  • Diaphragm Materials: EPDM, FKM, PTFE/EPDM
  • Conformities: BSE/TSE, EAC, FDA, EU regulations, TA Luft, USP
Construction: The valve includes a stainless steel actuator and a diaphragm made from FKM, EPDM, or PTFE/EPDM. It features a CONEXO RFID chip for electronic identification and process reliability.
CONEXO System: This system uses RFID chips for electronic identification and traceability, enhancing process reliability. It includes a CONEXO pen and app for maintenance and data management.
Surface Finish Availability: Various internal surface finishes are available, including mechanically polished and electropolished options, with specific Ra values according to DIN and ASME standards.
Ordering Information: Detailed order codes are provided for different configurations, including type, DN size, body configuration, connection type, valve body material, diaphragm material, control function, actuator version, surface finish, and CONEXO option.
Technical Data: The valve is suitable for corrosive, inert, gaseous, and liquid media, operating within specified temperature and pressure ranges. Guidelines for sterilization and maintenance cycles ensure diaphragm longevity.
Kv Values: Kv values are provided for different diaphragm sizes and connection types, measured in m³/h according to the DIN EN 60534 standard. Variations in diaphragm material and usage duration can affect these values.
Product Conformities: The product complies with several directives and regulations, including the Machinery Directive 2006/42/EC, Pressure Equipment Directive 2014/68/EU, and various food safety regulations. It meets requirements for tightness and leak rates under TA Luft and DIN EN ISO 15848-1 standards.
Mechanical Data: Weights for different actuator versions and connection types are listed. Installation position is optional, but the angle of rotation should be considered for optimized draining.
Dimensions: Detailed dimensions are provided for various connection types, including spigot, threaded socket, threaded spigot, cone spigot, and clamp connections, with specific codes and dimensions in millimeters.
Materials: Valve body materials are specified with codes, indicating different types of stainless steel and casting methods.
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Catalog excerpts

GEMÜ 616 Manually operated diaphragm valve-1

GEMU 616Manually operated diaphragm valve Features • Autoclave capability • CIP/SIP capable • Optional flow direction • Suitable for inert, corrosive, liquid and gaseous media • Insensitive to particulate media • Installation for optimized draining is possible • Sealed actuator version optionally available The GEMU 616 2/2-way diaphragm valve is designed for use in sterile applications. The compression springs installed in the actuator close the valve with consistent force, regardless of the manual force applied. This extends the service life of the diaphragm. Setting a seal adjuster is no longer required. • Body configurations: 2/2-way body l i-body l Multi-port body l Tank valve body l T-body l Welding configuration • Connection types: Clamp l Spigot l Threaded connection • Connection standards: ANSI l ASME l BS l DIN l EN l ISO l JIS • Body materials: 1.4408, investment casting material l 1.4435 (316L), forged material l 1.4435 (316L), investment casting material l 1.4435 (BN2), forged material l 1.4539 (904L), forged material • Diaphragm materials: EPDM l FKM l PTFE/EPDM • Conformities: BSE/TSE l EAC l FDA l Reg. (EU) No. 10/2011 l Regulation (EC) No. 1935/2004 l Regulation (EC) No. 2023/2006 l TA Luft (German Clean Air Act) l USP Technical data depends on the respective configuration further information webcode: GW-616

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GEMÜ 616 Manually operated diaphragm valve-2

Product description

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GEMÜ 616 Manually operated diaphragm valve-3

Product description Conexo The product has one or more RFID chips. These chips can be fitted on any replaceable component, depending on the product and design. Where you can find the RFID chip differs from product to product (see chapter Construction). If you order the product with CONEXO functionality, the RFID chip is used for electronic identification. The CONEXO pen helps read out information stored in the RFID chips. The CONEXO app or CONEXO portal is required to view this information. If you order the product without CONEXO functionality, the RFID chip is used to increase process reliability...

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GEMÜ 616 Manually operated diaphragm valve-4

1) Surface finishes of customized valve bodies may be limited in special cases. 2) Or any other finishing method that meets the Ra value (acc. to ASME BPE). 3) The smallest possible Ra finish for pipe connections with an internal pipe diameter < 6 mm is 0.38 |jm. 4) When using these surfaces, the bodies are marked according to the specifications of ASME BPE. The surfaces are only available for valve bodies which are made of materials (e.g. GEMU material codes 40, 41, F4, 44)) and use connections (e.g. GEMU connection codes 59, 80, 88) according to ASME BPE. 5) Not possible for GEMU connection...

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GEMÜ 616 Manually operated diaphragm valve-5

MG = diaphragm size, X = standard 1) Connection type Code 0: Spigot DIN Code 16: Spigot DIN EN 10357 series B (2014 edition; formerly DIN 11850 series 1) Code 17: Spigot EN 10357 series A/DIN 11866 series A formerly DIN 11850 series 2 Code 18: Spigot DIN 11850 series 3 Code 36: Spigot JIS-G 3459 schedule 10s Code 55: Spigot BS 4825, part 1 Code 59: Spigot ASME BPE/DIN EN 10357 series C (from 2022 edition)/DIN 11866 series C Code 60: Spigot ISO 1127/DIN EN 10357 series C (2014 edition)/DIN 11866 series B Code 63: Spigot ANSI/ASME B36.19M schedule 10s Code 64: Spigot ANSI/ASME B36.19M schedule...

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GEMÜ 616 Manually operated diaphragm valve-6

K = connections completely machined (not welded) Code 80: Clamp ASME BPE, face-to-face dimension FTF ASME BPE, length only for body configuration D Code 82: Clamp DIN 32676 series B, face-to-face dimension FTF EN 558 series 7, length only for body configuration D Code 88: Clamp ASME BPE, for pipe ASME BPE, face-to-face dimension FTF EN 558 series 7, length only for body configuration D Code 8A: Clamp DIN 32676 series A, face-to-face dimension FTF acc. to EN 558 series 7, length only for body configuration D Code 8P: Clamp DIN 32676 series C, face-to-face dimension FTF ASME BPE, length only for...

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GEMÜ 616 Manually operated diaphragm valve-7

Availability of diaphragms Elastomer diaphragms MG

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GEMÜ 616 Manually operated diaphragm valve-8

Order data The order data provide an overview of standard configurations. Please check the availability before ordering. Other configurations available on request.

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GEMÜ 616 Manually operated diaphragm valve-11

Technical data Working medium: Media temperature: Corrosive, inert, gaseous and liquid media which have no negative impact on the physical and chemical properties of the body and diaphragm material. Diaphragm material Sterilization temperature: EPDM (code 3A/13) FKM (code 4/4A) EPDM (code 19) PTFE/EPDM (code 54) PTFE/EPDM (code 5M) max. 150 °C, max. 180 min per cycle max. 150 °C, max. 180 min per cycle max. 150 °C, constant temperature per cycle max. 150 °C, constant temperature per cycle The sterilization temperature is only valid for steam (saturated steam) or superheated water. If the sterilization...

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GEMÜ 616 Manually operated diaphragm valve-12

Technical data MG = diaphragm size, Kv values in m3/h Kv values determined in accordance with DIN EN 60534 standard, inlet pressure 5 bar, Ap 1 bar, stainless steel valve body and soft elastomer diaphragm. The Kv values for other product configurations (e.g. other diaphragm or body materials) may differ. In general, all diaphragms are subject to the influences of pressure, temperature, the process and their tightening torques. Therefore the Kv values may exceed the tolerance limits of the standard. The Kv value curve (Kv value dependent on valve stroke) can vary depending on the diaphragm material...

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GEMÜ 616 Manually operated diaphragm valve-13

Technical data Pressure Equipment Dir- 2014/68/EU ective: TA Luft (German Clean The product meets the following requirements under the max. permissible operating conditions: Air Act): -Tightness or compliance with the specific leak rate within the sense of TA-Luft as well as VDI 2440 -Compliance with the requirements in accordance with DIN EN ISO 15848-1, Table C.2, Class BH * depending on version and/or operating parameters

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GEMÜ 616 Manually operated diaphragm valve-14

Weight: Actuator Actuator version 0TA 0.70 kg MG = diaphragm size, weight in kg Installation position: Optional Observe the angle of rotation for optimized draining when it comes to installation. See separate document, "Angle of rotation technical information".

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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