FLAT FACE

FLAT FACE
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FLAT FACE

Product catalog summary

Overview

This document provides comprehensive technical specifications for the GE Series hydraulic quick couplings designed according to the ISO 16028 Flat Face standard. These couplings enable quick connect/disconnect functionality in hydraulic systems while minimizing fluid loss and contamination.

1. Product Composition and Types

  • Coupling Type: Flat face quick couplings compliant with ISO 16028.
  • Models and Sizes: Nominal diameters (DN) ranging from 6.3 mm (1/4") to 25 mm (1 1/2"), with larger sizes available on request.
  • Materials: Carbon Steel (CS) with Zinc-Nickel plating and Stainless Steel (SS) variants for corrosion resistance.
  • Seal Materials: Standard NBR (B) seals; FKM (E) seals available upon request for enhanced chemical resistance.
  • Additional Features: Patented versions with integrated ball valve quick coupling; color-coded plugs and caps (blue, yellow, red, green) for protection when disconnected.

2. Standards and Thread Types

  • ISO 16028 Flat Face coupling standard ensures leak-free, contamination-minimized connections.
  • Compatible thread standards include:
    • ISO 1179-1 BSPP (British Standard Parallel Pipe)
    • ISO 8434-6 BSPP
    • ASME B1.20.1 NPT (National Pipe Thread)
    • ISO 11926-1 (SAE J1926-1) ORB (O-Ring Boss)
    • ISO 8434-1 (DIN 2353) for short and long tube fittings, including bulkhead versions
    • SAE J514 JIC fittings

3. Product Coding and Identification

The coding system identifies coupling type, connection thread and size, body material, seal material, gender (male/female), and nominal diameter. For example:

  • Body material codes: 1 for Carbon Steel (1.0737), 4 for Stainless Steel (1.4404)
  • Seal codes: B for NBR, E for FKM

4. Technical Specifications

  • Nominal Diameter (DN): 6.3 mm to 25 mm (1/4" to 1 1/2")
  • Pressure Ratings (PN): Up to 42 MPa (420 bar / 6090 psi), depending on size and material
  • Dimensions: Detailed parameters including overall length (ØA), connection length (C), diameter (Ød), wrench size (ch), and thread diameter (ØM) provided in metric and imperial units
  • Weight: Specified in kilograms and pounds for each variant
  • Item Codes: Unique ordering codes for each coupling variant

5. Material Variants

  • Carbon Steel (CS): Zinc-Nickel plated for corrosion resistance, suitable for general hydraulic applications
  • Stainless Steel (SS): Corrosion-resistant option for demanding environments

6. Additional Notes and Recommendations

  • Other thread types and sizes above DN25 are available on request, allowing customization
  • The manufacturer reserves the right to modify dimensions without prior notice; users should verify current specifications before ordering
  • Seal material FKM is recommended for enhanced chemical resistance
  • Use plugs and caps to protect couplings when disconnected
  • Adhere strictly to pressure ratings to ensure safe operation
  • Confirm thread type and size compatibility before selection
  • Use stainless steel variants in corrosive environments
  • Proper wrench sizes are specified for installation and maintenance

7. Summary of Critical Information

  • Couplings conform to ISO 16028 Flat Face standard, ensuring leak-free and contamination-minimized hydraulic connections
  • Wide range of sizes and thread standards (BSPP, NPT, ORB, JIC, DIN) for versatile system integration
  • High pressure ratings up to 42 MPa suitable for demanding hydraulic applications
  • Material options (Carbon Steel and Stainless Steel) allow selection based on environmental and corrosion resistance needs
  • Detailed dimensional and weight data support precise engineering design, procurement, and maintenance

Conclusion

This document serves as a detailed technical reference for selecting and specifying GEMHYDRAULIC ISO 16028 flat face hydraulic quick couplings. It provides essential information on product types, standards, materials, pressure ratings, dimensions, and ordering codes. Users are advised to verify the latest specifications due to possible dimensional changes and to select coupling variants based on application requirements including thread compatibility, pressure rating, and environmental conditions.

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Catalog excerpts

FLAT FACE-1

GE Series FLAT FACE Series HYDRAULIC QUICK COUPLINGS ❚ FLAT FACE ISO 16028 - FLAT FACE Available other different threads on request Carbon Steel • • • • • Type: Quick Couplings Models: ISO 16028 FLAT FACE Sizes: from DN6 to DN25 Pressure: up to PN420 Treatment: Zinc-Nickel ❚ STANDARD COMPOSITION OF VALVE Stainless Steel • • • • Type: Quick Couplings Models: ISO 16028 FLAT FACE Sizes: from DN6 to DN25 Pressure: up to PN420 ! Available also in patented version: ball valve with integrated quick coupling.

 Open the catalog to page 1
FLAT FACE-2

FLAT FACE HYDRAULIC QUICK COUPLINGS ❚ CODE DESCRIPTION STRUCTURE QC Type of coupling ISO 16028 FF Ends ISO 1179-1 BSPP MALE FEMALE DN/ISO 6,3 10 12,5 16 19 25 Body Material ● 1 = 1,0737 ● 4 = 1,4404 Seal material ● B = NBR E = FKM* ● E = FKM *On request • Plugs • Caps Available colours: ● Blue ● Yellow

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FLAT FACE-3

FLAT FACE HYDRAULIC QUICK COUPLINGS ❚ QUICK COUPLINGS ISO 16028 FLAT FACE (male / female) FEMALE THREAD ISO 1179-1 BSPP TYPE QC FF G 1/4 MALE QC FF G 1/4 FEMALE Psi 6090 inch Psi 5075 inch Psi 5075 inch Psi 5075 inch Psi 5075 inch Psi 5075 inch Psi 5075 inch The company reserves the right to operate dimensional changes without prior notice. Carbon Steel Carbon Steel ITEM CODE Psi 5075 inch Psi 5075 inch Psi 5075 inch Psi 5075 inch Psi 5075 inch Psi 5075 inch Psi 5075 inch

 Open the catalog to page 3
FLAT FACE-4

FLAT FACE HYDRAULIC QUICK COUPLINGS ❚ QUICK COUPLINGS ISO 16028 FLAT FACE (male / female) FEMALE THREAD ISO 1179-1 BSPP TYPE QC FF G 1/4 MALE QC FF G 1/4 FEMALE Psi 6090 inch Psi 5075 inch Psi 5075 inch Psi 5075 inch Psi 5075 inch Psi 5075 inch Psi 5075 inch Stainless Steel Stainless Steel ITEM CODE Psi 5075 inch Psi 5075 inch Psi 5075 inch Psi 5075 inch Psi 5075 inch Psi 5075 inch Psi 5075 inch The company reserves the right to operate dimensional changes without prior

 Open the catalog to page 4
FLAT FACE-5

FLAT FACE HYDRAULIC QUICK COUPLINGS ❚ QUICK COUPLINGS ISO 16028 FLAT FACE (male / female) MALE THREAD ISO 8434-6 BSPP CS Carbon Steel TYPE QC FF G 1/4M MALE QC FF G 1/4M FEMALE QC FF G 3/8M MALE QC FF G 3/8M FEMALE QC FF G 1/2M MALE QC FF G 1/2M FEMALE QC FF G 1/2M MALE QC FF G 1/2M FEMALE QC FF G 3/4M MALE QC FF G 3/4M FEMALE QC FF G 5/8M MALE QC FF G 5/8M FEMALE QC FF G 3/4M MALE QC FF G 3/4M FEMALE QC FF G 3/4M MALE QC FF G 3/4M FEMALE QC FF G 1M MALE QC FF G 1M FEMALE QC FF G 1M MALE QC FF G 1M FEMALE QC FF G 1 1/4M MALE QC FF G 1 1/4M FEMALE mm inch mm inch mm inch mm inch mm inch mm inch...

 Open the catalog to page 5
FLAT FACE-6

FLAT FACE HYDRAULIC QUICK COUPLINGS ❚ QUICK COUPLINGS ISO 16028 FLAT FACE (male / female) MALE THREAD ISO 8434-6 BSPP SS Stainless Steel TYPE QC FF G 1/4M MALE QC FF G 1/4M FEMALE QC FF G 3/8M MALE QC FF G 3/8M FEMALE QC FF G 1/2M MALE QC FF G 1/2M EMALE QC FF G 1/2M MALE QC FF G 1/2M FEMALE QC FF G 3/4M MALE QC FF G 3/4M FEMALE QC FF G 5/8M MALE QC FF G 5/8M FEMALE QC FF G 3/4M MALE QC FF G 3/4M FEMALE QC FF G 3/4M MALE QC FF G 3/4M FEMALE QC FF G 1M MALE QC FF G 1M FEMALE QC FF G 1M MALE QC FF G 1M FEMALE QC FF G 1 1/4M MALE QC FF G 1 1/4M FEMALE mm inch mm inch mm inch mm inch mm inch mm inch...

 Open the catalog to page 6
FLAT FACE-7

FLAT FACE HYDRAULIC QUICK COUPLINGS ❚ QUICK COUPLINGS ISO 16028 FLAT FACE (male / female) FEMALE THREAD ASME B1.20.1 NPT TYPE QC FF N 1/4 MALE QC FF N 1/4 FEMALE Psi 6090 inch Psi 5075 inch Psi 5075 inch The company reserves the right to operate dimensional changes without prior notice. Carbon Steel Carbon Steel ITEM CODE Psi 5075 inch Psi 5075 inch Psi 5075 inch Psi 5075 inch Psi 5075 inch Psi 5075 inch Psi 5075 inch

 Open the catalog to page 7
FLAT FACE-8

FLAT FACE HYDRAULIC QUICK COUPLINGS ❚ QUICK COUPLINGS ISO 16028 FLAT FACE (male / female) FEMALE THREAD ASME B1.20.1 NPT TYPE QC FF N 1/4 MALE QC FF N 1/4 FEMALE Psi 6090 inch Psi 5075 inch Psi 5075 inch Stainless Steel Stainless Steel ITEM CODE Psi 5075 inch Psi 5075 inch Psi 5075 inch Psi 5075 inch Psi 5075 inch Psi 5075 inch Psi 5075 inch The company reserves the right to operate dimensional changes without prior

 Open the catalog to page 8
FLAT FACE-9

FLAT FACE HYDRAULIC QUICK COUPLINGS ❚ QUICK COUPLINGS ISO 16028 FLAT FACE (male / female) FEMALE THREAD ISO 11926-1 (SAE J1926-1) ORB Psi 5075 inch MPa 35 mm Psi 5075 inch MPa 35 mm Psi 5075 inch The company reserves the right to operate dimensional changes without prior notice. Carbon Steel Carbon Steel ITEM CODE Psi 5075 inch Psi 5075 inch Psi 5075 inch Psi 5075 inch MPa 35 mm Psi 5075 inch MPa 35 mm Psi 5075 inch

 Open the catalog to page 9
FLAT FACE-10

FLAT FACE HYDRAULIC QUICK COUPLINGS ❚ QUICK COUPLINGS ISO 16028 FLAT FACE (male / female) FEMALE THREAD ISO 11926-1 (SAE J1926-1) ORB Psi 5075 inch MPa 35 mm Psi 5075 inch MPa 35 mm Psi 5075 inch Stainless Steel Stainless Steel ITEM CODE Psi 5075 inch Psi 5075 inch Psi 5075 inch Psi 5075 inch MPa 35 mm Psi 5075 inch MPa 35 mm Psi 5075 inch The company reserves the right to operate dimensional changes without prior no

 Open the catalog to page 10
FLAT FACE-11

GE Series FLAT FACE HYDRAULIC QUICK COUPLINGS ❚ QUICK COUPLINGS ISO 16028 FLAT FACE (male / female) MALE THREAD METRIC ISO 8434-1-S (DIN 2353) CS Carbon Steel TYPE QC FF 8S MALE QC FF 8S FEMALE QC FF 12S MALE QC FF 12S FEMALE QC FF 16S MALE QC FF 16S FEMALE QC FF 25S MALE QC FF 25S FEMALE mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch The company reserves the right to operate dimensional changes without prior notice.

 Open the catalog to page 11
FLAT FACE-12

FLAT FACE HYDRAULIC QUICK COUPLINGS ❚ QUICK COUPLINGS ISO 16028 FLAT FACE (male / female) MALE THREAD METRIC ISO 8434-1-S (DIN 2353) SS Stainless Steel TYPE QC FF 8S MALE QC FF 8S FEMALE QC FF 12S MALE QC FF 12S FEMALE QC FF 16S MALE QC FF 16S FEMALE QC FF 25S MALE QC FF 25S FEMALE mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch The company reserves the right to operate dimensional changes without prior not

 Open the catalog to page 12
FLAT FACE-13

GE Series FLAT FACE HYDRAULIC QUICK COUPLINGS ❚ QUICK COUPLINGS ISO 16028 FLAT FACE (male / female) MALE THREAD METRIC ISO 8434-1-L (DIN 2353) CS Carbon Steel TYPE QC FF 8L MALE QC FF 8L FEMALE QC FF 10L MALE QC FF 10L FEMALE QC FF 10L MALE QC FF 10L FEMALE QC FF 12L MALE QC FF 12L FEMALE QC FF 15L MALE QC FF 15L FEMALE QC FF 12L MALE QC FF 12L FEMALE QC FF 15L MALE QC FF 15L FEMALE QC FF 18L MALE QC FF 18L FEMALE QC FF 18L MALE QC FF 18L FEMALE QC FF 22L MALE QC FF 22L FEMALE QC FF 18L MALE QC FF 18L FEMALE QC FF 22L MALE QC FF 22L FEMALE mm inch mm inch mm inch mm inch mm inch mm inch mm inch...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.