OptiStar

OptiStar

OptiStar

Product catalog summary
Overview
The OptiStar control system by Gema Switzerland GmbH is designed to enhance powder coating applications with advanced technologies and user-friendly features. It offers both pre-set and customizable application programs to cater to beginners and specialists alike.
Pre-set Application Programs
The system includes three pre-set programs based on Gema's extensive experience:
  • Flat Parts Program: Ideal for coating panels and flat surfaces.
  • Complex Parts Program: Designed for three-dimensional parts with intricate shapes.
  • Recoat Program: Optimized for recoating previously coated parts.
These programs assist less experienced users in achieving optimal results.
Custom Application Programs
Advanced users can create and store a library of application programs, each containing specific parameters such as powder output, air volume, high voltage, and charging current. This feature ensures consistent quality by allowing each part to be coated with its ideal settings.
Advanced Features
  • Precise Charge Control (PCC): Automatically activates when the current is set below 10 μA, with a red display indicator.
  • Rinsing Mode: Removes powder accumulations, indicated by a rotating green symbol on the display.
  • Brightness Regulation: Ensures optimal visibility in various environments.
  • Monitoring and Maintenance: Includes reverse counters for monitoring wear and a powder output correction factor to ensure uniform output across different hose lengths.
  • Security and Troubleshooting: Features a keyboard lock to prevent accidental changes and displays error codes for easier troubleshooting.
User Interface
The OptiStar control system features a clear and intuitive interface, making it accessible for beginners while providing powerful tools for specialists. Key parameters such as powder output, total air volume, high voltage, and charging current are easily adjustable.
See more

Catalog excerpts

OptiStar-1

Easy for beginners, powerful for specialists The OptiStar offers 3 pre-set standard application programs for flat parts, profiles and recoating based on Gema experience. Advanced users can create and store a library of application programs, optimized for their parts and powder. Clear interface © 2015 by Gema Switzerland GmbH - All rights reserved.

 Open the catalog to page 1
OptiStar-2

Power on your fingerprints ● The OptiStar control features the most advanced technologies to control the powder application: o PCC technology allows to optimize the electrostatic charging even with challenging powders o DVC technology grants the most precise and repeatable powder output settings ● A clear and easy to use interface makes it easy for every user to take advantage of these powerful technologies © 2015 by Gema Switzerland GmbH - All rights reserved.

 Open the catalog to page 2
OptiStar-3

Easy control of the application parameters © 2015 by Gema Switzerland GmbH - All rights reserved.

 Open the catalog to page 3
OptiStar-4

Pre-set application programs ● 3 pre-set application programs, based on Gema’s 40 years experience, are a great help for less experienced users. o The flat parts program is ideal for the coating of panels and flat parts. o The complex parts program is designed for the coating of three dimensional parts with complex shapes such as profiles. o The recoat program parts is optimized for the re-coating of parts which have already been coated. © 2015 by Gema Switzerland GmbH - All rights reserved. Pre-set Application Programs

 Open the catalog to page 4
OptiStar-5

Application programs library ● Advanced users can create and easily recall their library of application programs. ● Each program includes all the application parameters (powder output, air volume, high voltage, charging current). ● The programs are automatically saved and can be easily recalled when required. ● Each part can be coated always with its ideal settings. This strongly improves the application quality. © 2015 by Gema Switzerland GmbH - All rights reserved. Application Programs Library

 Open the catalog to page 5
OptiStar-6

Advanced features ● Precise Charge Control (PCC) mode is automatically activated when Current is set below 10 μA. o HV / Current display turns red ● Rinsing mode is used to remove powder accumulations from the injector / hose / gun. o Display shows a rotating green symbol. ● Brightness regulation ensures optimal visibility in every ambient © 2015 by Gema Switzerland GmbH - All rights reserved.

 Open the catalog to page 6
OptiStar-7

Advanced features ● The control unit offers the possibility to monitor wearing parts using up to 4 working hours reverse counters ● Powder output correction factor compensates the different hoses lengths and makes sure that all guns have the same powder output ● Keyboard lock prevents accidental modification of the parameters ● In case of failure the display shows an error code for easier troubleshooting © 2015 by Gema Switzerland GmbH - All rights reserved.

 Open the catalog to page 7
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.