OptiFlex® Pro

OptiFlex® Pro

OptiFlex® Pro

Product catalog summary
Introduction
The OptiFlex® Pro is a new generation of manual powder coating units designed to enhance application performance with PowerBoost technology. It is suitable for all powder types and complex parts, ensuring high-quality coatings in challenging industrial environments.

Specifications
The OptiFlex Pro units are designed for maximum industrial suitability and global use. They feature ergonomic and intuitive operation, ensuring optimal coating results. The PowerBoost technology provides the highest powder charging capacity in the industry, enhancing coating performance.

Key Features
  • PowerBoost Technology: Offers 110 kV powder charging capacity, enhancing coating performance while adhering to safety regulations.
  • OptiFlow Injector: Ensures precise and uniform powder delivery with a cartridge design for easy maintenance and quick color changes.
  • Precise Charge Control (PCC): Regulates spray current with high accuracy, preventing overcharging and ensuring quality in thick film applications.
  • Digital Valve Control (DVC): Allows exact and repeatable powder output adjustment for uniform layer thickness.

Application and Control
The OptiFlex Pro includes the Electrostatic App (E-App) for enhanced control and transparency of the coating process. It provides functions for application adjustment, line management, setup, and service access.

Model Variants
  • OptiFlex Pro B: Ideal for frequent color changes with a design for using the original powder box.
  • OptiFlex Pro Q: Offers super-fast color changes in 30-40 seconds.
  • OptiFlex Pro F: Suitable for continuous use with a 50-litre fluidized powder container.
  • OptiFlex Pro S: Best for processing powders with poor fluidization capability.
  • OptiFlex Pro L and C: Designed for lab use and small batch applications.

Technical Data
The units operate on a nominal input voltage of 100-240 VAC and a frequency of 50-60 Hz. They are designed to function within a temperature range of 5°C to 40°C. Pneumatic data includes a maximum manual unit input pressure of 10 bar and a maximum water vapor content of 1.3 g/m³.

Conclusion
Gema Switzerland GmbH offers the OptiFlex Pro as a versatile solution for high-quality powder coating, supported by a global service network. The units are part of Graco Inc., aiming to increase productivity and set new standards in the surface coating industry.
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Catalog excerpts

OptiFlex® Pro-1

OptiFlex® Pro Boost your manual coating to a new level! Power - Quality - Control The new generation of OptiFlex Pro manual units impresses with additional application performance due to the outstanding PowerBoost technology. With OptiFlex Pro, you easily process all powder types and coat complex parts in superior quality - all this worldwide and in the most difficult industrial environments. The use of the Electrostatic App is your first step into Smart Factory Automation and makes the manual coating process transparent. Your global partner for high quality powder coating

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OptiFlex® Pro-2

Maximum coating performance Best application results The first choice in manual coating Be one step ahead of the competition! The OptiFlex Pro manual units are uncompromisingly and agilely designed for maximum industrial suitability and worldwide use. The intelligent and durable components fit perfectly together and form the powerful package for superior manual powder coating. The ergonomic and intuitive operation enables every user to achieve the best coating results at any time. PowerBoost® - Safe technology for more power performance With OptiFlex Pro you coat extremely efficiently and with...

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OptiFlex® Pro-3

Electrostatic App (Gema E-App) The new features of OptiFlex Pro also give you a technological edge. The Electrostatic App (E-App) with the integrated line management functions and additional service features make the coating process transparent and better controllable. Important data of your application are always at hand and can be easily exported for further usage. Gema E-App Functions – Application: Adjustment and control of coating parameters – Line Management: Review of productivity and maintenance data – Setup: OptiStar configuration and system information – Service: Access to user manuals...

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OptiFlex® Pro-4

Versatile model range for all requirements For frequent color changes Color change in 35 seconds For powders that are difficult to fluidize If your production requires frequent and quick color changes, then we would recommend the OptiFlex Pro B, which is designed to use the manufacturer’s original powder box. Are super-fast color changes your priority? OptiFlex Pro Q is equipped with additional features that allow: If continuous use of the same powder over a long period of time is the bulk of your production schedule, then we would recommend the OptiFlex Pro F with the 50-litre fluidized powder...

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OptiFlex® Pro-5

Do you want to coat small batches or samples? Your solution is the OptiFlex Pro C with self-fluidizing application cup. Do you want to coat small batches or samples? Your solution is the OptiFlex Pro CF with funnel cup. Do you carry out lab applications or quality tests? The OptiFlex Pro L unit is the perfect solution for lab use and quality control. For upgrades, to be mounted on booth walls or at your production site: OptiFlex Pro W can be integrated in any existing surrounding. – Perfectly suited for small powder quantities – Self-fluidizing application cup (optionally 150 ml or 500 ml) – Processes...

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OptiFlex® Pro-6

Technical data OptiFlex Pro models Electrical data Electrical data Nominal input voltage Nominal input voltage Temperature range Temperature range Pneumatic data Max. manual unit input pressure Input pressure OptiStar Max. water vapor content of compressed air 1,3 g/m³ Max. oil vapor content of compressed air 0,1 mg/m³ Max. manual unit input pressure Input pressure OptiStar Max. water vapor content of compressed air 1,3 g/m³ Max. oil vapor content of compressed air 0,1 mg/m³ Dimensions Compressed air consumption normal operation Hopper volume 5,5 Nm³/h (for a short time during cleaning cycle...

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OptiFlex® Pro-7

Gema Switzerland Your global partner for high quality powder coating Take advantage of our expertise and experience from more than 50 years of electrostatic powder coating applications. From simple hand coating through to fully automated powder coating, we offer solutions that meet the demands and requirements of customers around the world in a wide range of industrial sectors. A global service network ensures you always get professional support, at any time and any place! Gema is part of Graco Inc. Our goal is to help our customers to increase their productivity while creating attractive, long-lasting...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.