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OptiFlex Automatic Systems

OptiFlex Automatic Systems

OptiFlex Automatic Systems

Product catalog summary
Overview: The document provides a comprehensive overview of Gema Switzerland GmbH's OptiFlex Automatic powder coating systems, emphasizing their high transfer efficiency, reproducibility, and control over gun parameters. The systems are designed to ensure high-quality powder coating with minimal waste.
Specifications: The OptiFlex system features a 100 kV cascade for high transfer efficiency, patented Digital Valve Control (DVC) technology for precise powder delivery, and a clear display for optimal settings. It includes three pre-set programs for different coating needs and allows for 250 customized programs.
Components and Features: The OptiStar control module offers ergonomic and intelligent control with direct access to all coating parameters. The OptiGun and OptiFlex powder guns ensure efficient coating with reduced maintenance costs. The system is designed for quick color changes and includes on-gun remote control for ease of use.
Advanced Technologies: The SuperCorona option improves surface quality by neutralizing free ions. The OptiFlow powder injector ensures uniform powder transport and low maintenance costs. The system supports CAN-Bus and DigiBus for data exchange and integration with higher-level plant control units.
Modular Solutions: The OptiFlex A2 offers a modular system for up to 14 control units per cabinet, with large display panels and storage capacity for 250 programs. The OptiMove control units manage reciprocators, and the OptiAir units handle hose rinsing and hopper fluidization.
Control Systems: The MagicControl CM30 and OptiControl CM22 provide fully programmable, PC-based control with touch-screen monitors. They offer complete integration with system components and support for advanced functionalities.
Basic Solutions: The OptiFlex A1 provides essential functions for high-quality coating in a compact system, suitable for integration into existing plants. It includes modular control units and user-friendly programming options.
Company Information: Gema Switzerland GmbH, part of Graco Inc., has over 40 years of experience in electrostatic powder coating. The company offers solutions for various industrial sectors and maintains a global service network for customer support.
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Catalog excerpts

OptiFlex Automatic Systems-1

OptiFlex Automatic Don’t leave quality to chance! Automatic powder coating systems High transfer efficiency, reproducible results and the control of all gun parameters at one glance! The OptiFlex automatic system leaves nothing to chance and guarantees high-quality powder coating! Your global partner for high quality powder coating

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OptiFlex Automatic Systems-2

Don’t leave quality to chance Save powder The integrated 100 kV cascade delivers the highest transfer efficiency. This means more powder on the work piece, less powder in the recovery system! The patented DVC technology ensures a precise and constant powder delivery. This results in a more uniform distribution and lay down of powder. Quality always at its best The clear display makes it easy to find the optimal settings in every condition. 3 pre-set programs give you the best performance on flat parts, profiles and re-coating. Advanced users can create other programs customized to their own needs....

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OptiFlex Automatic Systems-3

Designed for quick color changes The OptiGun© automatic powder gun is compact and easy to maintain. With color changes, the gun is quickly cleaned and ready to be used again. The nozzles are removed in a flash, they are cleaning-friendly and contain a minimum of parts that are subject to wear. On-gun remote control You can keep your eyes on the work piece, not on the control unit! With the remote control on the back of the OptiFlex©, you can select the right program, even if the control module is out of your reach. All parameters at one glance With the control module OptiStar © and MagicControl©...

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OptiFlex Automatic Systems-4

OptiFlex A2 OptiFlow Uniform powder transport, stable powder delivery, easy-to-clean internal design and low maintenance costs are the main benefits of the OptiFlow powder injector. The versatile, comfortable modular solution User-friendly design and capacity for integration. The OptiFlex A2 meets these requirements all the way down the line. Thanks to its modular system, the unit can be perfectly tailored to the customer’s needs. – Modular system for up to 14 control units per cabinet – Large and clearly readable display panels to read operating conditions – OptiStar gun control unit with storage...

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OptiFlex Automatic Systems-5

MagicControl CM30 OptiControl CM22 – Fully programmable, PC-based master control – Large 12” TFT color touch-screen monitor – Full control of all the system components as booth, guns, reciprocators, powder supply, object recognition system. – Interlocking and data exchange with higher-level plant control units – Storage of operating software and application programs on CompactFlash cards – Integration into control cabinet – Fully programmable, PC-based module – 5.7" color touch-screen monitor – Controls guns and axis - Object recognition – Interlocking and data exchange with higher-level plant...

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OptiFlex Automatic Systems-6

The OptiMove axis control allows free programming. - Teach-in function pendulum stroke - Displayed cycle times The basic solution for simple automatic systems The OptiFLex A1 includes all basic functions which are necessaryfor high-quality coating. The compact system can be integrated into any existing powder coating plant. 12 control units per cabinet - Large and clearly readable display panels - OptiMove reciprocator control - OptiAir hopper fluidization Quiet running, individual stability, togetherwith heavy indispensable tools required for uniform powder coating. The ZA reciprocators perfectly...

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OptiFlex Automatic Systems-7

save money and time! Get a grip on the entire system Control and command all parameters of your system! Measurable powder savings Get your valuable powder on the object with uniform coating thickness. Precise and stable powder delivery Take advantage from the patented DVC (Digital Valve Control) technology. Complete integration with all the system The CAN-Bus and DigiBus interfaces ensure a quick and reliable data communication. Reliability and flexibility for twenty-first century powder The powder coating world of

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OptiFlex Automatic Systems-8

Gema Switzerland Your global partner for high quality powder coating Take advantage of our expertise and experience from more than 40 years of electrostatic powder coating applications. From simple hand coating through to fully automated powder coating, we offer solutions that meet the demands and requirements of customers around the world in a wide range of industrial sectors. A global service network ensures you always get professional support, at any time and any place! 009681-EN-12-2012 Gema Switzerland is part of Graco Inc. Our goal is to help our customers increase their productivity while...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.