Operating instructions and spare parts list Magic Control CM-10 Plant control Translation of the original operating instructions

Documentation Magic Control CM-10 Plant control © Copyright 2005 Gema Switzerland GmbH All rights reserved. This publication is protected by copyright. Unauthorized copying is prohibited by law. No part of this publication may be reproduced, photocopied, translated, stored on a retrieval system or transmitted in any form or by any means for any purpose, neither as a whole nor partially, without the express written consent of Gema Switzerland GmbH. OptiTronic, OptiGun, EasyTronic, EasySelect, OptiFlow and SuperCorona are registered trademarks of Gema Switzerland GmbH. OptiMatic, OptiMove, OptiMaster,...

Table of contents General safety regulations About this manual Function description Technical Data Magic Control CM-10 Plant control

Operating modes Object data administration Error display / diagnostics User levels and access Plant configuration Spare parts list Magic Control CM-10 Plant control

General safety regulations This chapter sets out the fundamental safety regulations that must be followed by the user and third parties using the Magic Control CM-10 Plant control. These safety regulations must be read and understood before the Magic Control CM-10 Plant control is used. Safety symbols (pictograms) The following warnings with their meanings can be found in the Gema operating instructions. The general safety precautions must also be followed as well as the regulations in the operating instructions. DANGER! Danger due to live electricity or moving parts. Possible consequences: Death...

use. The Magic Control CM-10 Plant control should only be used, maintained and started up by trained personnel, who are informed about and are familiar with the possible hazards involved. 4. Start-up (i.e. the execution of a particular operation) is forbidden until it has been established that the Magic Control CM-10 Plant control has been set up and wired according to the guidelines for machinery (2006/42 EG). EN 60204-1 (machine safety) must also be observed. 5. Unauthorized modifications to Magic Control CM-10 Plant control exempt the manufacturer from any liability from resulting damage....

operation. Safety precautions specified by local legislation must be observed! 8. Only original Gema spare parts should be used, because the explosion protection will also be preserved that way. Damage caused by other parts is not covered by guarantee. 9. If Gema powder spraying equipment is used in conjunction with machinery from other manufacturers then their safety regulations must also be taken into account. 10. Before starting work familiarize yourself with all installations and operating elements, as well as with their functions! Familiarization during operation is too late! 11. Caution...

3. For dangerous materials, the employer has to provide an operating instructions manual, which specifies the dangers arising for humans and environment by handling dangerous materials, as well as the necessary preventive measures and behavior rules. The operating instructions manual has to be written in an understandable form and in the language of the persons employed, and has to be kept in a suitable place in the working area. 4. The operator is under obligation to check the powder spraying equipment at least once every shift for signs of external damage, defects or changes (including the...

pension gear must ensure that the machinery remains earthed. If the earthing of the machinery includes the suspension arrangements, then these must constantly be kept clean in order to guarantee the necessary conductivity. The appropriate measuring devices must be kept ready in the workplace in order to check the earthing. Compressed air When there are longer pauses or stand-still times between working, the powder spraying equipment should be drained of compressed air. There is a danger of injury, when pneumatic hoses are damaged, and from the uncontrolled release and improper use of compressed...

tion with the coating booth, the recovery unit and the conveyor chain and with the suspension arrangement of the objects. 7. The electricity and powder supply to the hand guns must be set up so that they are fully protected against heat and chemical damage. 8. The powder coating device may only be switched on once the booth has been started up. If the booth cuts out then the powder coating device must be switched off. 9. The earthing of all electricity conducting devices (e.g. hooks, conveyor chains) must be checked on a weekly basis. The earthing resistance should not exceed 1 MOhm. 10. The...

GemaEN European standards RL94/9/EC VDE (Association of German Engineers) Regulations DIN VDE 0100 ‘Sources: 1 Carl Heymanns Verlag KG, Luxemburger Strasse 449, 5000 Koln 41, or from the appropriate employers association 2) Beuth Verlag GmbH, Burgrafenstrasse 4, 1000 Berlin 30 3) General secretariat, Rue Brederode 2, B-1000 Bruxelles, or the appropriate national committee 4) VDE Verlag GmbH, Bismarckstrasse 33, 1000 Berlin 12 Magic Control CM-10 Plant control General safety regulations • 9

Product specific security measures - Before starting up the plant a check must be made to ensure that no foreign objects are in the booth or in the ducting (input and exhaust air) 10 • General safety regulations The installation work, to be done by the customer, must be carried out according to local regulations It must be observed, that all components are grounded according to the local regulations, before start-up Magic Control CM-10 Plant control

Gema About this manual General information This operating manual contains all important information which you require for the working with the Magic Control CM-10 Plant control. It will safely guide you through the start-up process and give you references and tips for the optimal use of your new powder coating system. Information about the function mode of the individual system components - booth, gun control unit, manual gun or powder injector - you will find in the corresponding enclosed documentations. This document describes the operation of the Magic Control CM-10 Plant control starting...