1. Catalogs
  2. Gema Switzerland
  3. MagicCompact® EquiFlow

MagicCompact® EquiFlow

MagicCompact® EquiFlow

MagicCompact® EquiFlow

Product catalog summary
Introduction
The document introduces the MagicCompact® EquiFlow, a system designed for automatic powder coating, emphasizing its advanced technology for precise process control, efficient electrostatic systems, and innovative booth design. Key benefits include perfect coating conditions, quick color changes, and superior air distribution.

EquiFlow Technology
EquiFlow technology ensures intelligent air distribution, concentrating air extraction at the booth's entry and exit to prevent powder escape and maintain optimal conditions. This technology harmonizes airflow in the automatic coating zone and optimizes air extraction at touchup stations.

System Features
The system features a space-saving layout, quick installation, and low maintenance costs. The booth's robust construction and ergonomic design facilitate easy access and maintenance. The sandwich-wall booth construction minimizes powder accumulation, and the automatic cleaning system prevents powder deposition.

OptiCenter and Powder Management
The OptiCenter, featuring the OptiSpeeder II, ensures efficient powder management with minimal loss and low consumption. It supports automated color changes and maintains a closed, efficient powder circuit.

Powder Application Technology
The OptiGun automatic powder gun and OptiSelect manual gun offer high transfer efficiency and user-friendliness. The OptiStar control unit provides precise control over coating parameters, enhancing coating quality and reducing maintenance costs.

Additional Features
The SuperCorona attachment neutralizes free ions to prevent texture issues. The system is designed for high efficiency and user comfort, with a focus on reducing powder consumption and ensuring consistent coating results.

Company Overview
Gema Switzerland GmbH, part of Graco Inc., offers over 40 years of expertise in electrostatic powder coating. The company provides global support and aims to enhance productivity and product quality for its customers.
See more

Catalog excerpts

MagicCompact® EquiFlow-1

MagicCompact® EquiFlow The efficient solution with superior EquiFlow technology Systems for automatic powder coating Benefit from the most advanced powder coating technology: –– Precise process control, leading-edge electrostatic system and the most advanced booth design –– Perfect coating conditions inside the booth as well as at pre- and post-touchup stations –– Quick color changes Your global partner for high quality powder coating

 Open the catalog to page 1
MagicCompact® EquiFlow-2

Perfect coating conditions and quick color changes Extremely uniform airflow creates the ideal conditions for perfect control of the powder application process producing excellent coating results. The use of non-conductive plastic materials in the booth and its self-cleaning floor prevent powder accumulations. One operator can clean the booth in minimal time, even without entering. EquiFlow technology for intelligent air distribution Air extraction is concentrated where it is needed most, at the booth’s entry and exit. This prevents powder from escaping into the environment, and creates an ideal...

 Open the catalog to page 2
MagicCompact® EquiFlow-3

Space saving layout, ideal for new installations and upgrades Short installation time Most of the system components are delivered preassembled so the system can be installed very quickly. It can be easily integrated into existing installations with minimal downtime. Robust, low maintenance costs The solid booth construction without any moving parts ensures a long service life with extremely low maintenance costs. The booth floor is easily accessible for maintenance and control. Efficient, user-friendly layout All systems components are optimally matched based on our extensive worldwide experience....

 Open the catalog to page 3
MagicCompact® EquiFlow-4

A completely different kind of sandwich Applying the powder where and when required The MagicCompact EquiFlow features a sandwich-wall booth construction. As a result powder accumulation is minimized on the booth walls. The booth floor is equipped with an automatic cleaning system to prevent powder deposition. Are powder savings important? Are repeatable coating results and operator comfort a priority? The versatile control system CM30 with Touch Panel provides continual access to all parameters of the coating process. The MagicCompact EquiFlow powder circuit guarantees continuous and consistent...

 Open the catalog to page 4
MagicCompact® EquiFlow-5

The heart of the powder coating Coating in every direction High transfer efficiency, minimal powder output and uniform power application: powder guns are the heart of the powder coating process. A design with minimal wear components is a prerequisite. The excellent ergonomics and the lightweight design of the OptiSelect guarantee fatiguefree manual coating. Our high-performance extraction guarantees that the MagicCompact EquiFlow system meets all safety regulations. The filter units are characterised by their extremely long service life, and the cyclones with their high separation efficiency....

 Open the catalog to page 5
MagicCompact® EquiFlow-6

OptiCenter: Rapid cleaning and superb coating results Efficient powder management The core of this new powder center is the OptiSpeeder II. This unique container concept prevents any loss of powder whatsoever through fluidization. Control of the entire powder circuit is done fully automatically and precisely. The result is extremely low powder consumption and excellent coating results. Improved coating quality The OptiSpeeder II is equipped with an automatic fresh powder supply and a powder-level control system that ensures a constant amount of powder in the container. The suction pipes for the...

 Open the catalog to page 6
MagicCompact® EquiFlow-7

OptiFlex: the core of the electrostatic coating process OptiGun® - Designed for quick color changes The OptiGun automatic powder gun is compact and easy to maintain. During color changes, the gun is rapidly cleaned and ready to be used again. All the components are easy to clean and designed for low wear. Remote control on the OptiSelect® manual gun Keep eyes on the work piece, not on the control unit! With the remote control on the back of the OptiSelect, the right program can be selected, even if the control module is out of reach. OptiStar® - All parameters at a glance With the OptiStar and...

 Open the catalog to page 7
MagicCompact® EquiFlow-8

Gema Switzerland Your global partner for high quality powder coating Take advantage of our expertise and experience from more than 40 years of electrostatic powder coating applications. From simple hand coating through to fully automated powder coating, we offer solutions that meet the demands and requirements of customers around the world in a wide range of industrial sectors. A global service network ensures you always get professional support, at any time and any place! Gema is part of Graco Inc. Our goal is to help our customers to increase their productivity while creating attractive, long-lasting...

 Open the catalog to page 8
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.