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Fresh_Powder_Systems

Fresh_Powder_Systems

Fresh_Powder_Systems

Product catalog summary
Introduction
The document discusses the Fresh Powder System by Gema Switzerland GmbH, designed to improve the quality of powder coating applications by maintaining a consistent mix of fresh and recovery powder, even with metallic and special powders.
Specifications and Functionality
The system includes a powder hopper equipped with a level probe that monitors powder levels. When the powder level decreases, the probe activates the fresh powder equipment to feed virgin powder into the hopper, ensuring a consistent powder mix and application quality.
Benefits of the Fresh Powder System
  • Consistent Application Quality: The system maintains a constant mix of fresh and recovered powder, ensuring regular application results and avoiding quality issues related to particle size distribution and pigment concentration.
  • Reduced Manpower: The system automates the refilling process, reducing the need for manual monitoring and intervention, allowing for extended operation without human involvement.
  • Versatile Feeding Options: The system can feed from various container types, including Powder Box, Drums, Octabin, Big Bags, and Fluidized Hoppers, with capacities ranging from 20 kg to 1000 kg.
OptiFeed PP06 Powder Pump
The OptiFeed pump is highlighted for its ability to transport large quantities of powder gently and consistently, with features such as high transport capacity, minimal compressed air consumption, automatic cleaning for quick color changes, and low maintenance costs due to durable wear parts and service interval monitoring.
See more

Catalog excerpts

Fresh_Powder_Systems-1

Improve quality with a Fresh Powder System A constant mix of fresh and recovery powder avoids color variations and other quality problems, even with metallic and other special powders. Consistent application quality Reduced manpower © 2015 by Gema Switzerland GmbH - All rights reserved. Feed from a variety of containers

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Fresh_Powder_Systems-2

Fresh Powder System: how does it work? ● The powder hopper is provided with a level probe that monitors the presence of powder. ● When powder level decreases, the level probe activates the fresh powder equipment that feeds virgin powder to the hopper. ● When the powder level is restored, the level probe stops the feed of virgin powder. Level Probe below powder level Level Probe recalls powder © 2015 by Gema Switzerland GmbH - All rights reserved.

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Fresh_Powder_Systems-3

Constant Application Quality The recovery powder is different from the virgin powder in terms of: o Particle size distribution Without a fresh powder feed system, the concentration of fresh powder o High fresh powder concentration when virgin powder is manually fed. o Fresh powder concentration gradually decreases until fresh powder is fed again Manual Feeding Fresh Powder Fresh powder % Recovery Powder % © 2015 by Gema Switzerland GmbH - All rights reserved.

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Fresh_Powder_Systems-4

Constant Application Quality ● With a fresh powder system the mix of fresh and recovered powder remains much more constant over time. ● Fresh powder is automatically refilled into the hopper every time the powder level falls below the desired level. ● This guarantees much more regular application results. Automatic Feeding Fresh Powder © 2015 by Gema Switzerland GmbH - All rights reserved.

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Fresh_Powder_Systems-5

Reduced manpower ● Without a fresh powder feed system one operator must monitor the line and manually refill powder when needed. ● This can happen more or less often depending from the size of the hopper and from amount of powder used. ● A fresh powder feed system allows the system to work for many hours without any human intervention. © 2015 by Gema Switzerland GmbH - All rights reserved.

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Fresh_Powder_Systems-6

Feed from a variety of containers OptiFeed Drum OptiFeed Octabin OptiFeed Hopper Fluidized hopper Powder feed pump 1 OptiFlow Injector or 1 OptiFeed pump 1-2 OptiFlow Injector or 1-2 OptiFeed pump Powder Type Organic Powder or Porcelain Enamel Organic Powder or Porcelain Enamel Organic Powder or Porcelain Enamel Organic Powder or Porcelain Enamel Organic Powder or Porcelain Enamel Portability, flexibility Single color lines Single color lines Difficult Powders Fresh powder feed from Fresh powder container capacity Powder feed capacity

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Fresh_Powder_Systems-7

OptiFeed PP06 Powder Pump ● The OptiFeed pump ensures gentle and constant transportation of large quantities of powder ● High powder transport capacity ● Stable powder transport with minimum compressed air consumption ● Automatic cleaning for a fast color change ● Long lifetime of wear parts and service interval monitoring functions ensure low maintenance costs © 2015 by Gema Switzerland GmbH - All rights reserved.

 Open the catalog to page 7
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.