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Energy Efficiency

Energy Efficiency

Energy Efficiency

Product catalog summary
Introduction
Gema Switzerland GmbH offers energy-efficient powder coating systems designed to reduce energy consumption and costs, complying with strict national and international regulations. Their systems utilize ATEX-motors that meet the European Efficiency Class IE2 standards.
Energy Savings with Gema Systems
Gema systems provide significant energy savings through optimized components in the powder circuit.
OptiFlow Injectors
The OptiFlow injectors transport more powder using less compressed air, reducing wear and improving film thickness distribution. Standard injectors require 4.5 Nm³/h of pressurized air, while OptiFlow injectors need only 3.0 - 4.0 Nm³/h. This results in annual savings of 720 € for a typical setup with 10 guns operating at 80% capacity.
OptiCenter Powder Management
Unlike conventional powder centers, the OptiCenter is vented directly through the after filter, eliminating energy costs associated with an independent exhaust system. This results in annual savings of 436 €.
Part Detection
Gema's Gap-/Height-Detection system automatically switches guns on/off, reducing pressurized air consumption from 100% to 60%. This leads to annual savings of 768 € for a system with 10 guns.
Filter Separators
Using frequency converters, the energy consumption of filter systems is regulated according to operation modes, offering a savings potential of 15-20%. For a motor performance ventilator of 20 kW, this results in annual savings of 704 €.
Conclusion
Gema's energy-efficient solutions provide substantial cost savings and operational efficiency improvements for powder coating plants.
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Catalog excerpts

Energy Efficiency-1

Energy efficient Gema Systems Energy efficiency is taking on a greater importance, as energy costs become a significant factor and both national and international laws and regulations become stricter. Take advantage of the savings potential for your plant design by using the energy efficient Gema solutions. Gema offers innovative and high quality products that guarantee savings in terms of pressurized air consumption and energy. The ATEX-motors used inside Gema systems also comply with the European Efficiency Class IE2 and are therefore energy optimized. Reduce your energy consumption during operation and maintenance of your powder coating plant and save money. A significant customer benefit is created by compressed air savings and energy savings for each component of the powder circuit for the Gema powder coating system: Your global partner for high quality powder coating feema

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Energy Efficiency-2

OptiCenter Powder Management Part Detection Filter Separators Savings Potential Conventional powder centers operate with an independent exhaust system with corresponding energy consumption. The OptiCenter on the other hand is vented directly through the after filter, with no energy costs the result. Conventional systems operate constantly, with the guns in constant operation. With the Gema Gap-/Height-Detection the guns are automatically switched on/off. In a conventional system the filter system operates continuously. Significant cost savings can be achieved by using frequency converters. Energy...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.