DVC_Technology

DVC_Technology

DVC_Technology

Product catalog summary
Introduction to DVC Technology
The patented Digital Valve Control (DVC) technology by Gema Switzerland GmbH is designed to ensure precise and reproducible powder output regulations, enhancing film thickness consistency and promoting powder savings.

How DVC Technology Works
DVC technology is integral to the OptiStar gun control system. It involves precise regulation of conveying and supplementary air to the Venturi injector, achieved through motor-driven valves. These valves use stepper motors to adjust a conical needle within an orifice, controlling the compressed air flow with high precision. Each motor position corresponds to a specific airflow value, stored by a micro-processor, ensuring no hysteresis variations.

Precise Powder Output
DVC technology facilitates extremely precise powder output regulations, allowing users to easily find and store optimal application settings for different powders and objects. The system automatically recalibrates the motor-driven valves, maintaining stable powder output over time.

Powder Savings
By enabling precise regulation of powder output across all guns, DVC technology ensures uniform powder distribution, leading to significant powder savings.

Reproducible Coating Results
The motor-driven valves in DVC technology consistently reproduce exact settings over time, free from hysteresis issues. Application parameters can be stored and recalled in OptiStar modules, with automatic recalibration ensuring long-term precision. This reproducibility is crucial for consistent application quality and powder savings.
See more

Catalog excerpts

DVC_Technology-1

Always apply the right amount of powder! The patented Digital Valve Control (DVC) technology ensures precise and reproducible powder output regulations and improves the film thickness consistency. powder output coating results © 2015 by Gema Switzerland GmbH - All rights reserved.

 Open the catalog to page 1
DVC_Technology-2

DVC technology: how does it work? Venturi injector are very important to achieve stable powder output and good coating results. Digital Valve Control (DVC) is OptiStar gun control. The flow OptiFlow injector is regulated by motor driven valves. © 2015 by Gema Switzerland GmbH - All rights reserved. Motor-driven valves

 Open the catalog to page 2
DVC_Technology-3

DVC technology: how does it work? ● In each motor-driven valve a stepper motor axially moves a conical needle into an orifice and precisely regulates the size of the opening for the flow of compressed air. ● Each stepper motor position corresponds to an air-flow value and is stored by a micro-processor. Stepper Motor ● Airflow regulations are extremely precise and reproducible with no hysteresis variations. Orifice Needle © 2015 by Gema Switzerland GmbH - All rights reserved.

 Open the catalog to page 3
DVC_Technology-4

Precise Powder Output ● DVC technology allows extremely precise powder output regulations. ● It is very easy for every powder coater to find the right application settings for each powder / object and store them for future use. ● The control unit periodically recalibrates the motor-driven valves. This happens automatically, without any manual intervention. ● Powder output regulations remain very stable over time. © 2015 by Gema Switzerland GmbH - All rights reserved.

 Open the catalog to page 4
DVC_Technology-5

Powder Savings ● Thanks to the DVC technology it is easy to precisely regulate the powder output of all the guns at the same value. ● This results in a more uniform powder distribution on the surface, and consequently in very significant powder savings. © 2015 by Gema Switzerland GmbH - All rights reserved.

 Open the catalog to page 5
DVC_Technology-6

Reproducible coating results ● Thanks to their DVC technology, the motor-driven valves precisely reproduce the exact same settings for a long time, without any hysteresis problems. ● The application parameters can be easily stored in the OptiStar modules and recalled whenever needed. ● The periodic automatic recalibration of the motor driven valves ensures precise settings for the longest time. ● Reproducible coating results are essential to achieve a consistent application quality and to save powder. © 2015 by Gema Switzerland GmbH - All rights reserved.

 Open the catalog to page 6
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.