Abrasives

Abrasives

Abrasives

Product catalog summary
Introduction
In the context of current ecological and economic challenges, honing with diamond or boron nitride cutting shoes is essential in modern production processes. Achieving optimal honing results requires the ideal composition of the honing stone and coordination of all influencing factors, leading to high production quality, short cycle times, and tool longevity.
Honing Stone Composition
The perfect honing stone consists of three main components: the abrasive (synthetic diamonds or cubic boron nitride), metal bonding for adhesion and wear performance, and a copper-plated steel blank as the support material.
Types of Honing Stones
  • Standard Honing Stone: Composed of a steel blank with the abrasive layer soldered or bonded onto the tool holder. Ordered by dimensions W x H x L x Y.
  • Slotted Standard Honing Stone: Similar to the standard stone but with longitudinal slots. Ordered by dimensions W x H x L x Y x S.
  • Solid Honing Stone: Consists only of an abrasive layer without a steel blank. Ordered by dimensions W x H x L x Y.
  • Standard Honing Stone Type T: Features a T-shaped profile. Ordered by dimensions W x H x L x Y G x L‘.
  • Compact Honing Stone: Ready-to-install stone for high precision bores. Ordered by dimensions W x H x L x Y.
  • Standard/Compact or Solid Honing Stone Type G: Symmetrically arranged guides. Ordered by dimensions W x H x L x Y G x L‘.
  • Solid Honing Stone Type P: Narrow cutting part with lateral guides, used for cylinder blocks and bushings. Ordered by dimensions W x H x L x Y P W‘.
Specifications
The specification defines the composition of the abrasive layer, influencing cutting characteristics and quality. Key components include:
  • Concentration: Number of carats of diamond or boron nitride per cm³.
  • Type of Bond: Determines stability, wear performance, and adhesion.
  • Types of Crystal: Vary in color, hardness, form, structure, and stability, affecting cutting behavior.
  • Grit Size: Determines roughness depth and stock removal capacity, with coarse grits for rough honing and fine grits for finish honing.
Conclusion
Diato GmbH offers a range of honing stones, including ceramic options, with detailed specifications tailored to various applications. For more information, contact their specialists.
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Catalog excerpts

Abrasives-1

In view of our current ecological and economic challenges it becomes apparent: Honing with diamond or boron nitride cutting shoes is indi s pen stili I e in modern production Numerous factors determine the honing result. The ideal composition of the honing stone and all other influencing factors to the honing prof e s .s need to Ite coordinated in order to achieve optimal end results. High production quality, short cycle times and longevity of the tools are Defining a suitable honing stone is the task of our specialists with many years of practif al experience in the most diverse of applications in the entire field of notimi; tcohtiologv Honing stone In principle, the perfect honing stone consists of three different main components, which offer the required cutting properties as a uniform whole. The basis and thus the most impor- tant component of each honing stone is the abrasive. Synthetic diamonds or cubic boron nitride (CBN) in various grit sizes are used. 'I he second component is the metal bonding which is responsible for the proper adhesion of the abrasive crystals warranting excellent wear 'I he copper-plated steel blank is the third and last component and is the support material of each stone in a drawn, galvanized form.

 Open the catalog to page 1
Abrasives-2

Standard honing stone The abrasive layer is produced with a steel blank and the honing stone is soldered or bonded onto the stone holder of the tool. How to order: W x H x L x Y Example: 5.00 x 6.00 x 100.00 x 2.0 Slotted standard honing stone The same structure as for the standard honing stone only with longitudinally slotted abrasive. How to order: W x H x L x Y x S Example: 6.00 x 6.00 x 80.00 x 2.5 S 2.0 Solid honing stone Consists only of an abrasive layer without a steel blank and is also soldered or bonded onto the stone holder/holder segment of the tool. How to order: W x H x L x Y Example:...

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Abrasives-3

Compact honing stone A ready to be installed stone for direct use in the tool body. This stone type is used in tooling systems for the machining of high precision bores. In general, the structural form is rounded angular. How to order: W x H x L x Y Stone drawings required Example: 3.00 x 7.40 x 40.00 x 1.0 Standard/compact or solid honing stone type G Honing stone with upper and lower guide arranged symmetrically How to order: W x H x L x Y G x L‘ Example: 3.00 x 3.00 x 45.00 x 2.0 G 7.5 Solid honing stone type P Honing stone with narrow cutting part and lateral guides which are arranged symmetrically....

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Abrasives-4

The specification The types of crystal defines the exact composition of the respective abrasive layer of each honing stone. Each individual component directly influences the cutting characteristics and quality of the bores to be honed. In principle, four components need be taken into account. are available in various forms depending on the process parameters for the diamond synthesis. They differ in color, hardness, form, structure and stability. These characteristics also determine the cutting behavior of each respective crystal. The concentration The grit size describes the number of carats...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.