ADP200, INVERTER FAMILY - HYBRID INJECTION MOLDING MACHINES SOLUTION
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MOTION CONTROL HYBRID INJECTION MOLDING MACHINES SOLUTION

Gefran, With forty years of experience, Gefran is the world’s leading designer and producer of solutions for measuring, controlling, and driving industrial production processes. We have 14 branches in 12 countries and a network of over 80 worldwide distributors. QUALITY AND TECHNOLOGY Gefran components are a concentration of technology, the result of constant research and of cooperation with major research centers. This makes Gefran synonymous with quality and expertise in the design and production of: - ensors for measuring main variables such as temperature, pressure, position and force s...

PLASTIC GRANULES PLASTIC PIPES APPLICATION ORIENTED Gefran forms partnerships with its customers to find the best way to optimize and boost the performance of applications. For Gefran, plastics is a passion. Founded as a producer of electronic devices to control industrial process variables, Gefran entered the plastics processing market 40 years ago, developing and delivering technological solutions for industrial processes. This experience has given Gefran complete knowledge of the market’s needs, making it a reliable and effective partner for plastics OEMs and end users.

HYBRID INJECTION MOLDING MACHINE WITH SERVOPUMP Hybrid injection molding machines are a perfect combination of hydraulic system and AC servo drive technology. Gefran’s ADP200 is the right solution for servopump control, providing precise pressure and flow control and avoiding the energy waste typical of traditional hydraulic systems. Oil flow and pressure can be set exactly as required by the machine, rather than at higher levels, without discharging oil as in conventional hydraulic machines. The ADP200 high-performance drive is perfectly in line with the innovative “green manufacturing”...

ADP200 INVERTER > From 7.5 to 75 kW > FOC closed loop > Single and multi-pump control > Precise pressure and flow control > High stability • MULTI HYDRAULIC PUMP CONTROL: CONVERGENT & DIVERGENT SYSTEM Operator panel ADP200 Master 2 / Slave Pressure Command Pressure Command Flow Command Flow Command Convergent / Divergent Command Pressure feedback Encoder Signal Pressure transmitter Encoder Signal Pressure transmitter Pressure feedback

DESCRIPTION The new ADP200 inverter series represents an innovative concept in drive technology, the result of constant technological research and the know-how in plastics applications that the Gefran Group has acquired by working side by side with major sector players. This new series has been engineered and developed to satisfy the real needs of plastics machine manufacturers and to provide them the best and most economically competitive innovations on international markets. Based on full mechanical modularity, a powerful and “fully open” programming platform, and a specific PID algorithm...

GENERAL CHARACTERISTICS Power supply Motor type Power ratings Maximum output voltage Maximum output frequency f2 300Hz Vector control with feedback (Encoder expansion card mandatory) Control mode Precision Speed control accuracy (*): ±0.01% motor speed rating Control Range: 1:1500 Integrated in -F models (EN61800-3 category C2 and C3) DC side choke: integrated (sizes ≥ 4300), external optional on lower sizes AC side choke: external optional IGBT braking unit Integrated with external resistor (up to 55kW), braking torque 150% max PLC with advanced IEC61131-3 programming environment...

GENERAL CHARACTERISTICS I/O CONFIGURATION The ADP200 inverter features a new I/O card, as standard, specially developed to configure standard applications and to limit costs; optional card can be supplied on request for specific requirements: > STANDARD: EXP-IO-D8A4R2-ADP • 1 enable input (Enable); • 6 digital inputs (DI); • 2 digital outputs (DO); • 3 differential analog inputs (AI): - 1 for pressure sensor: Voltage: 0…10 V or 0.1…10.1 V (3 wires) Current: 0…20 mA or 4…20mA (2 wires) - 2 for flow/pressure references or general purpose: Voltage: +/- 10 V Current: 0…20 mA or 4…20 mA • 1...

POWER RATINGS, EMI FILTER, CHOKE AND BU Build-in EMI Filter DC Choke External optional Integrated Internal BU Integrated from 7.5 to 55 kW (75 kW external) INTEGRATED KEYPAD The integrated programming keypad provide fast programming and immediate start-up. OPTIONAL PROGRAMMING KEYPAD The optional programming keypad with full display of parameters and variables in multiple languages, makes the ADP200 extremely intuitive and easy to use. It has a strip of magnetic material on the back for attachment to the front of the drive or other metal surface (e.g. door of the electrical panel). The...

INPUT / OUTPUT DATA The combinations of motor power ratings and inverters listed in the table shows the use of motors in which the voltage rating is equal to that of the mains power. For motors with different voltage ratings the inverter must be chosen according to the current rating of the motor. The combinations listed in the table thus show the current that can be delivered by the drive during continuous operation and overload conditions, according to the mains voltage. The same engineering criteria apply for operations with additional derating factors (see drive instruction manual)....

DRIVE MODELS & CODES SUPPLY 3 X 400VAC • Internal led keypad • Integrated CANBus • Integrated Resolver card • Optional programming Keypad • Standards card on board: > I/O = 6DI + Enable)+ 2DO +3AI + 1AO + 2RO + 1 motor protection. > Transducer = Resolver Internal Braking Unit – Without EMI filter Internal Braking Unit – Without EMI filter Internal Braking Unit – Without EMI filter Internal Braking Unit – Without EMI filter Internal Braking Unit – Without EMI filter Internal Braking Unit – Without EMI filter Internal Braking Unit – Without EMI filter Internal Braking Unit – Without EMI...