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Valve technology catalogue

Valve technology catalogue
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Valve technology catalogue

Product catalog summary
Overview: This document provides a comprehensive technical description of high-performance shut-off and control valves, emphasizing their construction, materials, and operational principles. These valves are particularly used in industries like food manufacturing and pharmaceuticals due to their cavity-free construction and the use of PTFE material, which offers excellent corrosion and chemical resistance.
Key Components and Features:
  • Valve Disc and Seat Ring: These components contact the medium, with a dual spring principle ensuring a permanent seal. PTFE material provides corrosion resistance.
  • Primary Seal: Utilizes spring-mounted stainless steel pressure bearings to prevent contact between the valve stem and the medium, with a gas barrier acting as a third barrier to prevent leaks.
  • Materials: Includes PTFE, stainless steel, and reinforced PTFE with carbon for enhanced performance across different temperature ranges.
Technical Specifications:
  • Temperature and Pressure: Effective operation within a temperature range of -30°C to +450°C, depending on the material.
  • Control Range: Opening angle ranges from 20° to 60°.
  • Pressure-Temperature Diagrams: Illustrate the differential pressure capabilities of the valves at various temperatures.
Design Principles:
  • Double Eccentric Principle: Reduces wear and ensures reliable sealing with low torque requirements.
  • Triple Offset Principle: Ensures zero leakage and frictionless operation using a laminated seat/seal system made of stainless steel and graphite.
Certifications and Standards:
  • Valves meet TA-Luft and VDI 2440 standards, ensuring high-quality air quality control and emission prevention.
Advantages:
  • High corrosion and chemical resistance due to PTFE material.
  • Long lifespan and reliable sealing due to advanced design principles.
  • Easy maintenance and installation with standardized mounting flanges and interchangeable components.
Applications: Suitable for high-pressure and high-temperature applications, offering cost-effective solutions for process technology requirements.
MINO AT 400 and DOMINO AT 150 Knife Gate Valves:

Specifications:
1. MINO AT 400: Lug type design with a free through-bore, suitable for pigging with calibre pig, designed for installation between flanges DIN EN 1092-1. Face to face dimensions conform to EN 558-1, series 20 (DIN 3202-K1) for DN 50 - DN 1000.
2. DOMINO AT 150: Flanged knife gate made of stainless steel, also for installation between flanges DIN EN 1092-1. Face to face dimensions are EN 558-1, series 20 (DIN 3202-K1) with pressure ratings of PN 10/16 for DN 50 - DN 150 and PN 10 for DN 200 - DN 300.

Operation: Options include handwheel, hand lever, square shaft, reduction gearing, pneumatic cylinder, hydraulic cylinder, and electro-actuator.

Special Designs: Includes gates with control plates, full passageways, square gates, and solid material gates.

Accessories: Mechanical and inductive limit switches, solenoid valves, position regulators, spindle extensions, and pedestal stands.

Technical Specifications: Materials used include GG-25, EKB-coated (option: GGG-40), 1.4408 for the body, 1.4301, 1.4571 for the gate, and various seal materials like NBR, EPDM, FPM, MVQ, PTFE, and ceramic fibre.

Advantages: The DOMINO system features a maintenance-free COMPACT cross-seal, self-cleaning effect, and a tight seal with flexible seat seals. It offers high reliability, low pressure loss, and a long lifespan.

Non-Return Valve Series RF:

Specifications:
1. Design: Wafer-style valves with short face to face dimensions DIN EN 558, series 49 (DIN 3202 / K4).
2. Nominal Width: DN 15 to DN 150.
3. Application Temperature: -30 °C to +180 °C.
4. Application Pressure: PN 10.
5. Leakage Rate: 2, with optional soft seal.

Materials: Body and valve plate materials include 1.4581/1.4408, with options for special editions in titanium, alloy, Teflon, etc.

Advantages: Low pressure loss, reliable return-prevention, and reduced weight and dimensions compared to conventional wafer-type check valves.

Company Overview: GEFA Processtechnik GmbH, based in Dortmund, specializes in industrial valves, filtration technology, and measurement and control technology. Founded in 1964, the company is certified according to EN ISO 9001 and offers a broad product range with high reliability and safety. The company has a significant inventory ensuring short delivery times.
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Catalog excerpts

Valve technology catalogue-1

Valve Technology Catalogue

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Valve technology catalogue-4

»GEFA Processtechnik – The name that stands for quality & innovation.«

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Valve technology catalogue-5

Our product ranges ■ Valves & Controls • Shut-off and Control valves • Ball valves • Knife Gates valves • Non Return valves • Actuators • Speciality valves ■ Measurement and Control Technology • Flow rate measurements • Signal processing modules • Custom control cabinets and panels

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Valve technology catalogue-6

Centrally mounted Solid one-piece valve disc and stem Extremely easy to service: Quick seat ring changeout possible with two-piece body Body completely elastomer-lined with seat ring as multifunctional sealing element Operational for almost all media from acid application to sensitive food or pharmaceuticals Control and regulation of process sequences without hysteresis Process valve Type KG 9 [ DN 50 - DN 300 ] Technical Data: Wafer type butterfly valve for installation between flanges DIN EN 1092-1, PN 10/16, ANSI 150, Two-piece body, self-centring, One-piece valve disc & stem, leakproof to...

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Valve technology catalogue-7

Safe and secure automation with the interchangeable top flange Two-piece body Standard construction length; easy to service, simple replacement of the internal parts to the two-piece body construction Bearing bushing with O-ring seal Primary seal Integrated in the seat ring, causes space-free and pressure-stable sealing to the outside, additional labyrinth design Seat ring Multifunctional sealing element, single-piece replacement, maintenance-free, long life-span, reliable seal in seat, to the flanges and at the shaft gland; secure latching in the dove tail, Embedded in the housing with no edges...

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Valve technology catalogue-8

Soft-seated Butterfly valve Series K Type K 19 [ DN 350 - DN 500 ] Technical Data: Wafer type butterfly valve for installation between flanges DIN EN 1092-1, PN 10/16, ANSI 150, Two-piece body, self-centring, One-piece valve disc and stem, leak-proof to 16 bar, vacuum-tight. Face to face dimensions: DIN EN 558-1 series 20 (DIN 3202-K1) Top flange: ISO 5211 Test: : EN12266-1, P10/P11/P12-A DIN 3230, T3 - BA/BO-1, DIN 3230, T5, T6 Type K 17 [ DN 350 - DN 500 ] Technical Data: Lug type butterfly valve for installation between flanges DIN EN 1092-1, PN 10, ANSI 150. Two-piece body with threaded cam...

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Valve technology catalogue-9

Technical Data Control range: 20° - 60° Opening angle Seat ring replacement After loosening the two body bolts, only the lower part of the body is pulled out along with the inner parts. The actuator remains mounted to the top of the body! Temperature °C As of DN 200, at a differential pressure above 13 bar, seat rings with an increased shore hardness are required. Vacuum tight to 1 x 10-2 mbar KG7 / K17 / K14: In single-side flange status max. differential pressure 10 bar KG2 / KG4: max. differential pressure 10 bar K08 / K07: max. differential pressure 10 bar K08 / K07: Seat ring material EPDM...

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Valve technology catalogue-10

Type KG 2 • KG 4 The Types Type KG 2 [ DN 50 - DN 500 ] Wafer type butterfly valve for installation between flanges DIN EN 1092-1, PN 10/16, ANSI 150. ^Advantages Centre-mounted process valve for safe and secure industrial usage Economic initial equipment with single-piece housing construction Body complete Elastomer-lined with seat ring as multifunctional sealing element Option: Version DIN DIN with certification Type KG 4 [ DN 50 - DN 500 ] Lug type butterfly valve for installation between flanges DIN EN 1092-1, PN 10/16, ANSI 150. Technical Data: Single-piece body, self-centring Face to face...

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Valve technology catalogue-11

Safe and secure automation with the interchangeable top flange Additional O-ring seal Seals the stem coupling from outside Two-piece, blow-out proof stem ensures a stable mount for the valve disc Primary seal integrated in the seat, ensures a pressure-stable seal to the outside, additional labyrinth design, seals on the stem Body single-piece with locating holes or threaded cam as lug type version Valve disc with full high finish Seat ring exchangeable multifunctional sealing element, maintenance-free, long life-span, reliable seal in seat, to the flanges and on the stem coupling, secure latching...

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Valve technology catalogue-12

• Centrally mounted valve disc \ with solid, zero play \ disc/stem connection • Body fully PTFE-lined (min. 3 mm) Permanent seal with full chemical resistance Very aggressive and corrosive media are transferred safely • Option: Pharmacentical version / cavity free with glazed PTFE face towards flange Type KG 6 [ DN 50 - DN 300 ] Technical Data: Wafer type butterfly valve for installation between flanges DIN EN 1092-1, PN 10/16, ANSI 150. Two-piece body, self-centring, single-piece valve disc and stem, sealed to 10 bar. Face to face dimensions: DIN EN 558-1 series 20 (DIN 3202-K1) Top flange:...

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Valve technology catalogue-13

Safe and secure automation with the interchangeable top flange Automation • Standard mounting flange conforming to DIN 3337 • Direct-mount actuation without interruption to the valve stem • Variable and exchangeable for any size of actuator • Actuator protected against leakage Two-piece body Standard construction length; very easy to service, simple replacement of the internal parts only possible with the two-piece body construction Technical specifications PTFE seat ring in solid construction (3 mm), diffusion-stable, guarantees permanent seal on stem coupling, on closing/sealing and to the...

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Valve technology catalogue-14

Technical Data: Wafer type butterfly valve for installation between flanges DIN EN 1092-1, PN 10/16, ANSI 150. Two-piece body, self-centring, single-piece valve disc and stem, sealed to 10 bar. Face to face dimensions: DIN EN 558-1 series 20 (DIN 3202-K1) Top flange: ISO 5211 Test: EN12266-1, P10/P11/P12-A DIN 3230, T3 - BA/BO-1 DIN 3230, T5, T6 Technical Data: Lug type butterfly valve for installation between flanges DIN EN 1092-1, PN 10, ANSI 150. Two-piece body with threaded cam for a fixed flange connection from both sides. Single-piece valve disc and stem. Special features: The pipeline...

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Valve technology catalogue-15

Technical Data Pressure/Temperature Diagram CC n e D CO CO £ Q. 3 -I—' c <1> it Control range: 20° - 60° Opening angle PTFE material (Fluorine plastic) provides the user with a material that can rarely be matched with another material in terms of its corrosion and chemical resistance. For lining or coating parts in contact with the medium - as with GEFA-Buttefly Valves KG 6 / KG 8 - this material has become almost indispensable. PTFE (polytetrafluorethylene) with EPDM elastomer Temperature: -30 °C to +130 °C. with silicone elastomer Temperature: to +160 °C. PTFE / Carbon (Reinforced polytetrafluorethylene...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.