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GEDORE Tool Center KG
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Product catalog summary

Workshop Equipment Overview
GEDORE offers a range of mobile and stationary workshop equipment, including tool trolleys and workbenches, designed for organizational efficiency and mobility. These products have been developed since 1954, featuring robust construction with thick steel, scratch-resistant coatings, and precision ball bearings. The equipment is compatible with GEDORE CT inserts, allowing for modular customization.

Key Features:

Five different drawer sizes with full compatibility with GEDORE tool modules.
Central locking system for all drawers and doors, ensuring safety and ease of use.
Individual locking system to prevent unwanted opening during movement.
Durable and maneuverable design with wheels mounted externally for stability.
High-performance wheels with solid rubber tires and roller bearings for smooth operation.

Tool Trolleys and Assortments
GEDORE provides various tool trolleys equipped with different assortments of tools, including socket wrenches, combination spanners, and pliers. These trolleys are designed with features such as ABS worktops, central locking, and high load capacities.

Product Variants:

Tool trolleys with 147, 190, and 308-piece tool assortments.
Smartline and Highline models with varying drawer configurations and load capacities.
Special designs and colors available upon request.

Additional Features:

Worktops with compartments for small parts and Euro perforation for added safety.
Single pull-out lock to prevent multiple drawers from opening simultaneously.
Load capacities ranging from 300 kg to 1000 kg, depending on the model.

Conclusion
GEDORE's workshop equipment is designed for maximum organization and efficiency, offering a range of customizable options to suit different industrial needs. The focus on durability, safety, and ease of use makes these products suitable for various professional environments.

Perforated Panel Accessories:

Various tool hooks and holders are designed for perforated panels with square holes measuring 10 x 38 mm. These include tool hooks for hammers, ratchets, pliers, screwdrivers, and spray cans, among others.
Each accessory is specified with dimensions and weight, ensuring compatibility and ease of use in workshop settings.

WorkMo System:

The WorkMo system is highlighted as a mobile, flexible, and ergonomic tool storage solution. It is compatible with Sortimo® L-BOXX® and GEDORE tool modules.
Features include lightweight construction, robust handling, and modular design for easy transport and assembly.
Components such as tool trolleys and tool box modules are detailed with specifications for drawers and load capacities.

Mobile Tool Storage:

GEDORE offers a range of mobile tool storage solutions, including toolboxes, cases, and the MIXX&CLICK® modular system, compatible with Sortimo® transport box systems.
These storage solutions are designed for durability, ease of transport, and secure tool organization, with features like extendable compartments and robust construction.

Safety and Compatibility:

The document emphasizes the safety and compatibility of GEDORE's tool storage solutions with Sortimo® vehicle settings, ensuring secure transport and organization of tools.
Quality is assured through strict testing and compliance with safety standards, including crash tests.

Tool Assortments: GEDORE offers a wide range of tool assortments tailored for different trades such as electricians, mechanics, and general use. These assortments come in robust cases made of impact-resistant ABS plastic, ensuring durability and protection. The assortments include various tools like pliers, screwdrivers, and cutters, available in both standard and VDE (insulated) versions for electrical safety.

Storage Solutions: The document highlights GEDORE's i-BOXX® and L-BOXX® systems, which provide organized and safe storage for tools. These storage solutions are designed for easy transport and integration into vehicle equipment. They feature modular designs with options for retrofitting and customization, including foam inserts for tool protection and organization.

Ball Bearing Extractor Sets: GEDORE offers specialized ball bearing extractor sets for non-destructive removal of deep-groove ball bearings. These sets are designed to work without dismantling the shaft or drilling the bearing cage, ensuring a chip-free process. The sets include various heads, spindles, and pulling legs to accommodate different bearing sizes.

Tool Modules: GEDORE's tool modules are available in ES-plastic and CT-foam variants, providing impact resistance and easy visual checks for missing tools. These modules are designed to fit GEDORE tool trolleys and workbenches, offering versatile and space-saving storage solutions.

Key Features: The document emphasizes the importance of organized tool storage for safe transport and efficient workspace management. GEDORE's solutions are adaptable to various professional environments, ensuring that users have the right tools readily available for their tasks.

Specifications: Each tool set is identified by a unique code number and includes a list of contents, such as screwdriver bit sizes, plier types, and chisel dimensions. The document specifies the dimensions of the modules, typically 157.5 x 310 x 35 mm or 316.5 x 390 x 35 mm, ensuring compatibility with specific storage systems.

Tool Sets: The document lists various tool sets, including:

Screwdriver Bit Socket Sets: Available in different sizes and types, including IN, ITX, and INX series, designed for specific screw types and sizes.
Pliers Sets: Includes universal pliers, power combination pliers, bent nose pliers, and side cutters, each with specific handle types and dimensions.
Chisel Sets: Comprising flat chisels, cross-cut chisels, drift punches, and engineers’ hammers, designed for precision work.
Spanner Sets: GEDORE spanners are highlighted for their precision, durability, and ergonomic design, featuring the UNIT-DRIVE profile for optimal torque transfer.

Design and Quality: The tools are manufactured from high-quality steel, ensuring durability and resilience. The GEDORE UNIT-DRIVE profile is emphasized for its ability to prevent rounding of screw heads and ensure secure torque transfer.

Recommendations: The document suggests using these tools for precise and reliable work, highlighting their ergonomic design and high-quality manufacturing standards. The matt chrome-plated finish provides a secure grip and corrosion protection.

Conclusion: The document serves as a comprehensive guide to the specifications and benefits of GEDORE tool modules, emphasizing their precision, durability, and suitability for professional use.

Specifications:

GEDORE tools feature enlarged, round contact surfaces for reliable torque transmission, minimizing damage to screw heads.
Spanners are available in various configurations, including combination ratchet spanners and double-ended ring spanners.
Materials used include GEDORE vanadium steel 31CrV3, known for its strength and durability.
Spanners are chrome-plated for a non-glare finish and enhanced corrosion resistance.

Design Features:

Spanners have a flat pattern and are designed for high torque transfer.
Rings are offset by 13° or 15° from the shaft for better access and leverage.
Spanners are available in both metric and inch sizes, with some featuring a UD profile for gentle power transmission.
Combination spanners have slim jaws and walls for reduced weight and improved handling.

Product Variants:

7 R and 7 UR series include reversible ratchet spanners and sets with various piece counts.
7 XL series offers extra-long spanners for deeper reach and increased torque.
Adaptors such as 7 RA and 7 RB transform spanners into ratchets for added versatility.

Usage and Applications:

Designed for both professional and industrial use, suitable for loosening and tightening fasteners in confined spaces.
Spanners are engineered to prevent slipping and spinning, even with damaged screw heads.
Ideal for actuating recessed or deep-set nuts or screws.

Quality and Standards:

Manufactured according to DIN 3113 Form B, ISO 3318, and ISO 7738 standards.
Top-grade industrial quality ensures durability for continuous use.
Overloading is indicated by deformation, ensuring user safety.

Specifications:

Hook Wrenches: Designed according to DIN 1810 forms A and B, suitable for slotted round nuts (DIN 981) and cross-drilled nuts (DIN 1816).
Caliper Face Spanners: Adjustable, available in various sizes, and designed for specific diameter ranges.
Ratchets: Include reversible ratchets with fine-toothed mechanisms, ergonomic designs, and are made from high-grade chrome-vanadium steel. They comply with DIN 3122 and ISO 3315 standards.
Sockets: Available in hexagon and bi-hexagon profiles, designed according to DIN 3120 and ISO 1174 standards, with ball retention grooves for secure connections.
Screwdriver Bit Sockets: Include various types for different screw heads, such as TX, ITX, IS, and IKS, with specifications for size and compatibility.

Procedures and Usage:

Tools are designed for hand-operated use, ensuring optimal power transmission and low wear.
Ratchets feature mechanisms that prevent jamming under high loads, enhancing efficiency and safety.
Sockets and accessories are designed for use with square drives, allowing for versatile applications in confined spaces.

Standards and Compliance:

Tools comply with various DIN and ISO standards, ensuring quality and compatibility with industry requirements.
Specific standards mentioned include DIN 3122, ISO 3315, DIN 3120, and ISO 1174.

Recommendations:

GEDORE tools are recommended for both heavy industry and precision mechanics due to their robust construction and ergonomic design.
Special sizes and configurations are available upon request to meet specific user needs.

Key Features:

Ergonomic designs with hand-flattering surfaces for user comfort.
Durable materials and advanced manufacturing processes ensure long-term use.
Wide range of tools and accessories available individually or in sets for professional use.

Specifications:

Impact Sockets: Available in different sizes and patterns, including hexagon and long patterns. They are machine-operated and comply with standards such as DIN 3121 and ISO 1174.
Reducers and Converters: These components allow for size adjustments between different socket sizes, ensuring compatibility with various tools.
Extensions and Universal Joints: Designed to extend the reach of impact sockets and provide flexibility in tool operation.
Retaining Rings and Safety Pins: Essential for securing impact sockets during operation, available in various diameters.

Procedures and Usage:

Machine-Operated Tools: Suitable for use in sensitive areas where safety and process reliability are critical.
Hand-Operated Tools: Include impact drivers and screw removers, designed for loosening stuck screws and bolts.

Standards and Compliance:

Tools comply with international standards such as DIN 3129, ISO 2725-2, and DIN ISO 1173, ensuring quality and compatibility.

Recommendations:

Use recommended accessories for optimal performance and safety.
Ensure compatibility with existing tools by checking specifications and standards compliance.

Key Data from Tables:

Tables provide detailed dimensions and weights for each tool and accessory, allowing for precise selection based on specific needs.

Specifications:
The document outlines various screwdriver bits and adaptors, specifying their compatibility with hand, electric, and air tools. The bits conform to standards such as DIN ISO 3126, ISO 1173, and DIN 7427. They feature external hexagon drives and are suitable for different screw types including slotted, cross-head, and multi-tooth socket screws.

Procedures:
Recommendations for using these tools include employing circlips and pins when using machines to ensure safety and efficiency. The document also suggests using magnetic holders for secure bit placement.

Standards and Norms:
The tools adhere to various DIN and ISO standards, ensuring compatibility and reliability. These include DIN ISO 1173 for hexagon drives and DIN 3121 for square drives.

Recommendations:
For optimal performance, it is recommended to use the tools with the appropriate adaptors and holders. The document emphasizes the importance of using high-quality materials and precise manufacturing processes to ensure tool longevity and accuracy.

Torque Tools:
The document describes different types of torque tools, including click, breaking, and slipping tools, each designed to prevent overtightening. These tools are calibrated and tested for accuracy, with detailed specifications on their operation and safety features.

Calibration and Quality Control:
All tools undergo rigorous quality control and calibration processes, with certificates provided to ensure compliance with industry standards. The document details the calibration process, including the determination of measurement uncertainty and adherence to DIN EN ISO 6789:2017.

Calibration Certificate Overview
This document is a calibration certificate issued by the calibration laboratory of Gedore Werkzeugfabrik GmbH & Co.KG. It provides detailed information about the calibration of a mechanical torque wrench, specifically the TorcoFix-K 4550-10 model.

1. Calibration Device Specifications
- Model: K litest_1000 _1000N·m
- Reference Transducer: _1000N·m
- Indication Device: Not specified
- Measurement Uncertainty: Detailed with a maximum measurement error percentage.

2. Calibration Object Details
- Type: TorcoFix-K 4550-10
- Manufacturer: GEDORE
- Serial Number: Not specified
- Measuring Range: Specified in N·m

3. Calibration Procedure
- Conducted according to DIN EN ISO 6789-2:2017 standards.
- Includes receiving inspection and remarks.

4. Measurement Conditions
- Calibration temperature and relative humidity are specified.
- Measurement mode: Mechanical triggering.

5. Calibration Results
- Results include relative measurement error and expanded uncertainty.
- Tolerance in accordance with DIN EN ISO 6789:2017 Part 1 is ± 4%.

6. Accreditation and Recognition
- The Deutsche Akkreditierungsstelle GmbH (DAkkS) is a signatory to multilateral agreements for mutual recognition of calibration certificates.
- The certificate is recognized internationally.

7. Recommendations
- Regular calibration is recommended once per year or after 5000 load cycles.
- Ensures compliance with tolerance specifications and product quality.

8. Additional Information
- The document emphasizes the importance of calibration for maintaining precision and preventing faulty screw connections.
- The certificate includes a DAkkS calibration mark and is valid without a signature if the responsible person's name is mentioned.

Overview
This document provides detailed information on the calibration and reliability of torque tools, emphasizing safety and precision in controlled screw tightening. It outlines the calibration process, the capabilities of the calibration laboratory, and the specifications of various torque wrenches.

Calibration Process
Calibration is described as a snapshot that records measurement deviations and uncertainties on a specific date, documented in a calibration certificate. It provides information on past tolerance compliance but not future behavior. Calibration services are available for torque spanners and testing equipment produced by the company, with options for factory and DAkkS calibrations.

Calibration Laboratory
The document highlights the company's accredited DAkkS calibration laboratory, which has been operational since 2000 and is regularly monitored by the German Accreditation Body (DAkkS). The laboratory follows accredited procedures such as DKD-R 3-7:2018, DKD-R 3-8:2018, and DIN EN ISO 6789-2:2017.

Torque Wrench Specifications
The document provides detailed specifications for various models of torque wrenches, including:

Torque range: 6-2000 Nm
Drive types: Single and double-square drives
Accuracy: Maximum deviation of +/- 3%
Features: Audible click, double scale for measurement ranges, error-free operation
Certification: Compliance with DIN EN ISO 6789:2017 part 2

Working Principle
The DREMOMETER torque wrenches operate with a unique lever chain mechanism that ensures precision and long tool life. The design allows for error-free operation regardless of where the force is applied, maintaining consistent torque values.

Additional Features
Some models include a pre-set value locking and safety device to prevent unintentional adjustments, enhancing process reliability. Optional extension tubes are available to save effort during operation.

Contact Information
For further inquiries, customers can contact the service number provided, with specific call charges mentioned.

Specifications:

Torque wrenches are available with a 1.1/2" square drive, covering a range of 1500 - 3000 Nm.
They feature a single square for controlled legal suit and provide an audible click for feedback.
Double scale measurements are available in lbf-ft, with a maximum deviation accuracy of +/- 3%.
Certified according to DIN EN ISO 6789:2017 part 2.

Configurations:

Factory pre-set options are available upon request, with additional charges.
Various models are listed with specific code numbers, drive sizes, and torque capacities, both clockwise and anti-clockwise.

Accessories:

Extension tubes are available for different series, enhancing leverage and ease of use.
Ratchet heads are designed for specific directional use and are made of chrome-vanadium steel.

Technical Information:

Models feature a quick-change system with a locking pin mechanism for flexible and rapid operation.
Ideal for use in confined spaces, allowing for both forward and side operations.
Ergonomically designed handgrips and additional protection for serial numbers are included.

Standards and Compliance:

All models comply with DIN EN ISO 6789:2017 part 2, ensuring high accuracy and reliability.
Calibration is traceable to national standards via in-house DAkkS laboratory.

Key Features:

Automatic actuation with tactile and audible feedback.
Robust construction with high corrosion protection.
Dual scale with main and alternative units (Nm/lbf-ft) to avoid reading errors.

Specifications: The torque wrenches cover a range from 1 Nm to 850 Nm (0.75 lbf·ft to 630 lbf·ft). They are classified according to DIN EN ISO 6789-2:2017 Type II Class A, ensuring a maximum deviation of +/- 3%, which exceeds the standard requirement of +/- 4%.

Key Features:

Integrated ratchet function for controlled tightening.
Ergonomically shaped plastic handgrip with calibration aid.
Switching between main scale Nm and sub scale lbf-ft to prevent reading errors.
Secured adjusting/setting system with a certificate of compliance.
Robust construction with high corrosion protection and ergonomic design.
Automatic actuation with a clear tactile impulse and audible signal.

Models and Variants: The document lists various models such as DMK, DMZ, DMSE, TF-K, TF-SE, and TF-Z, each with specific torque ranges and features. The models are equipped with different drive sizes and are suitable for both clockwise and bi-directional tightening.

Usage and Applications: These torque wrenches are suitable for controlled screw tightening in a wide range of applications, including industry and trades. They are designed to be adjustable, releasing, and sturdy, with features that prevent rolling away when not in use.

Additional Features: The tools include a micrometer scale for precise settings, roll-away protection, and a locking button for reliable torque setting. The ergonomic handle design aids in natural grip and calibration.

Torque Wrenches:

TORCOFLEX UK: Adjustable, releasing torque wrench with a range of 1-550 Nm, featuring a lever ratchet and square drive. It is calibrated to a deviation of +/- 3%, surpassing the standard requirement of +/- 4%.
TORCOFIX SEi: Features a quick-change system with pin locking for flexible use in confined spaces. It supports bi-directional tightening with an audible click for accuracy.
TORCOFIX FS: Pre-set torque wrench with a range of 5-200 Nm, designed for series assembly with a deviation of +/- 10%.

Torque Screwdrivers:

PRIME FH: Pre-set torque screwdriver with a range of 0.2-4.5 Nm, featuring a slip clutch for error-proof tightening.
ESD FH: Compliant with Electrostatic Protected Area (EPA) standards, offering a range of 0.05-13.5 Nm with a deviation of +/- 6%.
PRO FH: Similar to ESD FH, designed for fatigue-free working with ergonomic handles.
QSN: Adjustable torque screwdriver with a range of 0.08-9 Nm, featuring a slip clutch and a clearly readable scale.

Special Features:

Many tools include ergonomic designs for fatigue-free operation and are compliant with EPA standards.
Tools are available with various drive sizes and configurations, including square and hexagon sockets.
Some models feature additional handles or cross handles for ease of use.

Standards and Certifications: All tools are certified according to DIN EN ISO 6789, ensuring high precision and reliability. The document emphasizes the importance of specifying Nm values when ordering for fixed factory pre-settings.

Specifications:

Torque Wrenches: Available in different models with dual scale (Nm and lbf·ft), integrated ratchet spindle, ergonomic handgrip, and clear product identification. They are ideal for high-speed bi-directional tightening.
Electronic Torque Wrenches: Models like E-TORC Q/QR offer a range from 0.25 to 1000 Nm, featuring a large TFT display, ergonomic handle, and rechargeable lithium-ion battery. They support wireless communication and have a variety of measurement methods.
Torque Testers: Devices like Capture Hub and Capture Lite are designed for testing torque wrenches and screwdrivers, offering high measurement accuracy and multiple measurement modes. They are equipped with a digital display and USB connectivity.

Procedures and Usage:

Torque tools are used for precise tightening and testing of fasteners, ensuring compliance with specified torque values.
Electronic torque wrenches provide documented tightening for torque and angle of rotation, with optical, acoustic, and sensory signaling for user feedback.
Torque testers allow for the testing and adjustment of torque tools, with options for data output and software integration for analysis.

Standards and Certifications:

Tools comply with standards such as DIN ISO 6789 and offer optional certification according to DAkkS-DKD-R 3-7.
Factory certificates are provided, ensuring traceability and quality assurance.

Recommendations:

Ensure the maximum load capacity of torque tools is not exceeded during use.
Utilize the appropriate tool model based on the required torque range and application.
Regularly calibrate and test torque tools to maintain accuracy and reliability.

Specifications: The document lists numerous torque tools with specific codes, dimensions, and load capacities. For example, the 8795 series includes tools with varying diameters and depth gauges, each designed for specific assembly challenges. The 8796 series offers similar tools with different load capacities and dimensions.

Torque Tools: The document emphasizes the importance of using torque wrenches with ratchet functions for torque multipliers, especially those without anti-wind-up ratchets. It highlights the GEDORE DREMOPLUS ALU series, known for reducing wrench length and force required, and its applications in heavy industries.

Torque Multipliers: These tools are described as reliable, compact, and durable, with features like factory test certificates, lightweight design, and precise accuracy. The document explains the working principle of torque multipliers, including torque-velocity relationships and the importance of reaction arms in managing torsion wind-up.

Reaction Arms: Different forms of reaction arms, such as L-form and Z-form, are discussed. Each form has specific applications and advantages, such as flexibility in cramped conditions or suitability for flange screw connections.

Technical Details: The document provides technical details for various models, including maximum output and input torques, transmission ratios, and housing materials. It also mentions the use of high-performance aluminum for lighter and more durable tools.

Recommendations: The document recommends using specific torque tools for different assembly problems and highlights the importance of choosing the right tool for screws and nuts to ensure safety and efficiency.

Specifications: The document lists multiple products with their respective code numbers, dimensions, and weights. Each product is tailored for specific screw types, such as TX PLUS, PH, PZ, and in-hex screws. The tools are made from high-quality materials like molybdenum-vanadium-Plus tempered steel and chrome vanadium steel, ensuring durability and strength.

Design Features: Most tools feature an ergonomic 3-component handle called Power-Grip³, designed to provide maximum power with minimal effort. The handles often include a hanging hole for space-saving storage and are marked with the type of drive at the end for easy identification.

Product Categories: The document categorizes products into various types, including 3C-Screwdrivers for different screw heads, hexagon allen key sets, and socket wrenches. Each category is designed for specific applications, such as recessed TX head screws or slotted and cross-head screws.

Key Features: Many tools include additional features like hexagon blades with bolsters for added torque, ball ends for working at angles, and color coding for easy size identification. The tools are compliant with international standards such as DIN and ISO, ensuring quality and compatibility.

Recommendations: The document suggests using these tools for specific applications to achieve optimal performance and efficiency. The ergonomic design is emphasized as a key factor in reducing user fatigue and increasing productivity.

Screwdrivers and Hexagon Socket Key Sets: The document lists various screwdrivers and hexagon socket key sets designed for in-hex screws. Each entry includes a code number, size specifications (k, L1, L2), and weight. The tools are categorized by their specific use, such as offset screwdrivers and hexagon allen key sets, with some adhering to DIN ISO 2936 standards.

Pliers: The document describes different types of pliers, including power pliers, tong grips, and combination pliers. Key features include inlaid joints for power transmission, ergonomic designs, and induction-hardened cutting edges. The pliers are designed for various applications, from gripping to cutting hard wires.

Side Cutters: Various side cutters are detailed, including power side cutters and lever action side cutters. These tools are designed for cutting hard wire and piano wire, featuring induction-hardened cutting edges for durability and performance.

Additional Tools: The document also mentions other tools like magnetizers, demagnetizers, and cable cutters, highlighting their specific uses and material compositions, such as chrome vanadium steel.

Key Specifications: Each tool entry includes detailed measurements and weights, ensuring users can select the appropriate tool for their specific needs. The document emphasizes the quality and durability of the tools, often noting compliance with industry standards.

Cable Shears:

Designed for cutting multi-core copper and aluminum cables with varying maximum diameters (e.g., 10 mm, 27 mm).
Not suitable for steel wire or hard copper.
Features include new cutting-edge geometry for smooth cuts and specific procedures for rough and finish cuts.

Pliers:

Includes flat nose, round nose, telephone, and multiple pliers with various jaw designs (e.g., long, flat-round, serrated).
Used for holding, gripping, bending, and cutting with induction-hardened precision cutting edges.
Hardness ranges from 61 to 64 HRC.

Wire Rope Cutters:

Designed for cutting wire ropes up to 6 mm in diameter and Bowden cables.
Features include shearing cuts to prevent fanning out and adjustable joints for precise cutting.
Hardness ranges from 62 to 65 HRC.

Wire Strippers:

Tools for stripping single and multi-core conductors with adjustable stripping lengths.
Self-adjusting models available for wires ranging from 0.5 to 10 mm².
Includes features like V-shaped cutting jaws and ergonomic designs for ease of use.

Electronic Pliers:

Used for precision work in electronics, featuring ESD (electrostatic discharge) protection.
Includes side cutters, diagonal cutters, and needle nose pliers with induction-hardened cutting edges.
Designed for cutting various wire types, including hard, medium-hard, and soft wires.

Key Features:

Induction-hardened cutting edges for durability and precision.
ESD protection for electronic applications.
Various jaw designs and angles for specific tasks.

1. Wire Stripping and Cutting Tools:

Miniature Electronic Side Cutters: These tools are designed for cutting copper and medium-hard wires with specific maximum diameters (e.g., 1.3 mm for copper wire). They feature broad, pointed heads and cutting edges angled at 21°.
Heavy-duty Cable Stripping Tool: Suitable for cables up to 40 mm in diameter, with adjustable blade positions for circular, straight, or spiral cuts.
Precision Stripping Tool for Data Cables: Offers precision adjustment of cutting depth and replaceable blades, suitable for insulation thickness up to 1.0 mm.

2. Crimping Tools:

Crimp Wrenches: Designed for crimping non-insulated and insulated terminals, with features like ratchet mechanisms for reliable crimping and interchangeable crimp die sets.
CrimpMax-Flex Professional Crimping Pliers: Lightweight and ergonomic, these pliers offer a 360° crimping work area and are suitable for various ferrule sizes.

3. Circlip Pliers:

Circlip Pliers for External Retaining Rings: Available in different forms (A and B) with straight or angled jaws, these pliers are used for handling retaining rings as per DIN standards.
Set of Circlip Pliers: Includes multiple pieces for different ring sizes, featuring opening springs and adjusting screws for limiting opening.

Key Features and Specifications:

Tools are made from high-strength special steel, with some parts specially hardened and tempered for durability.
Ergonomic designs with soft grips and slip guards for comfortable handling.
Precision settings and mechanisms to ensure consistent quality and ease of use.

Conclusion: The document provides comprehensive information on a range of pliers and wire stripping tools, highlighting their specific applications, technical specifications, and unique features designed to enhance performance and user safety.

Specifications: The document lists multiple puller models with specific code numbers, dimensions, and technical details such as maximum reach, thread size, and optional features. Each puller is designed for specific applications, such as removing discs, wheels, ball bearings, and more.

Types of Pullers:

2-arm and 3-arm Pullers: These are used for removing various components with automatic gripping legs. They are available in different sizes and can be upgraded with hydraulic spindles for enhanced performance.
Battery-terminal Pullers: Designed for removing small parts like battery terminals and pulleys, these pullers have automatic gripping legs and are available in both 2-arm and 3-arm patterns.
Hydraulic Pullers: These pullers offer controlled and safe pulling action with hydraulic spindles, suitable for heavy-duty applications.
Separator Pullers: Used in conjunction with cutting blades for removing tightly-seated or thin-walled parts.

Key Features:

Automatic gripping legs for ease of use.
Hydraulic options for increased pulling force.
Robust and economical designs for various applications.
Interchangeable and adjustable components for flexibility.

Applications: The pullers are suitable for use in automotive, industrial, and mechanical settings, particularly for tasks involving the removal of bearings, pulleys, and other components from shafts and housings.

Ball Joint Pullers
These tools are designed for the removal of ball pins on track rods and push rods. The ball joint pullers come in various sizes and are used for pressing out ball joint pins in cars and trucks. The universal ball joint puller features a slim lower part and two-stage lever adjustment for ease of operation.

Oil Filter and Cartridge Tools
The oil filter hook and cartridge spanner are designed for removing oil filters and granulate cartridges, particularly in trucks. They feature a great clamping reach and are compatible with various thread types.

Drive Shaft and Steering Wheel Pullers
These pullers are suitable for drive shafts with multiple apertures and steering wheels with different spoke configurations. They include protective features to prevent damage during removal.

Dismantling and Assembly Forks
These forks are used for the fast removal of track rod and push rod ends, steering arms, and other steering parts. They are designed to work in confined spaces and can be used with hammer blows for separation.

Coil Spring Compressors
These tools are used for the safe installation and removal of coil springs. They are VPA GS tested for safety and include features to prevent lateral displacement during use.

Nut Splitters and Stud Extractors
Nut splitters are designed to split jammed or stripped nuts without damaging the bolt thread. They come in hydraulic versions for increased power. Stud extractors are used for removing damaged studs with various thread types.

Flange Separators and Thread Adaptors
Flange separators are used for separating DIN standard flanges on pipes. Thread adaptors facilitate the removal of threaded caps and are compatible with various pullers and slide hammers.

Puller Sets
These sets include various pullers and accessories for different applications, such as industrial pulling and truck workshops. They are organized on perforated wall-boards for easy access.

Hammers and Striking Tools
GEDORE offers a range of hammers and striking tools designed for durability and safety. The ROTBAND-PLUS system ensures a secure connection between the hammer head and handle, providing increased safety and longer service life. Handles are available in ash, hickory, fiberglass, and rubber grip materials, each offering specific benefits such as vibration damping and weather resistance.

Specifications:

ROTBAND-PLUS Replacement Shafts: These are standardized shafts designed to optimize DIN hammers, enhancing tightening force and bending strength. They feature induction-hardened edges and forged hammer heads according to DIN 1041 standards.
Handles: Various handles are available, including contoured hickory and ash handles, compliant with DIN 5111 and DIN 5135 standards. Some handles come with a hardened protective steel sleeve for added durability.
Engineer’s Hammers: These hammers feature ROTBAND-PLUS handle attachments for high safety and long life. They are available with double-curved ash or hickory handles.
Club Hammers: Forged club hammer heads are available with ash or hickory handles, featuring ROTBAND-PLUS attachments for enhanced safety and longevity.
Sledge Hammers: These include forged hammer heads with hickory or ash handles, featuring steel sleeves and fixing plates for secure attachment.
Recoilless Hammers: These hammers are designed to reduce stress on muscles and joints, featuring polyamide heads that are splinter-proof and wear-resistant. They are available with hickory, tubular steel, or fiberglass handles.

Key Features:

Safety and Durability: Many hammers feature ROTBAND-PLUS handle attachments, providing high safety and long life. The use of induction-hardened edges and forged heads ensures durability.
Anti-Vibration System: The 75 GSTM hammer includes an anti-vibration system to reduce jarring vibrations transmitted to the user's arm.
Recoil Reduction: Recoilless hammers are designed to provide effective blows with reduced recoil, protecting sensitive surfaces and reducing user fatigue.

Applications: These tools are suitable for various applications, including engineering, carpentry, and construction work. They are designed for universal use in service and assembly work, offering advantages such as reduced stress on muscles and joints and protection of sensitive surfaces.

1. Hammers and Mallets:

Plastic Spare Head (E 224): Made from impact-resistant cellulose acetate with a hardness of 65 Shore D.
Rubber Mallet (227 E): Available in soft and hard variants, compliant with DIN 5128 standards, featuring ash handles and flat surfaces.
Nylon Hammer (225 E): Features exchangeable heads made from impact-resistant nylon, with a hardness of 60 Shore D.
Copper Hammer (622 H): Includes a ROTBAND-PLUS handle attachment for enhanced safety and durability.

2. Chisels:

Flat Cold Chisel (95, 97): Made from vanadium steel, inductively tempered, available in octagonal and flat oval shapes.
Splitting Chisel (104, 2104): Features forged patterns and hand protection handles, made from vanadium steel.
Brick Cutting Chisel (103): Designed for chiseling joints into walls and tiles, made from vanadium steel.
Electricians' Chisel (112): Made from chrome-vanadium steel, available in square and octagonal shapes.

3. Punches:

Drift Punch (99, 113): Made from GEDORE vanadium steel, available in octagonal shapes.
Centre Punch (100, 101): Features automatic impact release and adjustable impact power, made from vanadium steel.
Setting Punch (135): Made from vanadium steel, with special sizes available on request.

4. Prying and Bending Tools:

Prybar (139, 141): Made from vanadium steel, chromated, with ergonomic PVC handles.
Wrecking Bar (120): Made from special steel, available in various lengths.
Bending Tool (138-400): Made from galvanized vanadium steel, designed for hand-operated levering and bending.

5. Workshop Supplies:

GEDORE offers a range of automotive tools and equipment designed for durability and efficiency in workshops.
Tools include wheel wrenches, spanners, and tool storage solutions like belts, pouches, and backpacks.
The @work series provides multifunctional tool storage options for ease of transport and access.

Conclusion: GEDORE's range of hammers, chisels, and workshop tools are designed with high-quality materials and precision engineering to meet the demands of professional workshops. The tools comply with various DIN standards, ensuring reliability and safety.

Specifications:

GEDORE Cutlery: Features high-quality carbon steel blades that stay sharp longer, with hand-bladed cutting edges for optimal cuts and long life.
4-Way Wheel Wrenches: Available for different vehicle types, including small trucks, cars, and heavy machines. They comply with DIN 3119 and ISO 6788 standards and feature a collar that enlarges the welding area.
Tyre Levers and Pliers: Include heavy-duty and offset patterns, suitable for various applications such as removing balancing weights and handling drum brakes.
Oil Cans: Offered in plastic and cast iron designs, with features like sliding brass tubes and sturdy pumps.
Specialized Tools: Include voltage testers, hose clamp pliers, suction cup lifters, magnetic lifters, and spark plug sockets, each designed for specific automotive and industrial applications.

Procedures and Standards:

Tools are manufactured according to relevant DIN and ISO standards, ensuring compatibility and safety.
Many tools feature patented designs (DBGM) for enhanced functionality and user protection.

Recommendations:

Use the appropriate tool for the specific application to ensure safety and efficiency.
Regular maintenance and proper handling of tools will extend their lifespan and performance.

Key Features:

High-quality materials such as carbon steel and vanadium steel ensure durability and performance.
Innovative designs like hand-bladed edges and flexible shafts enhance usability and precision.
Tools are designed for ease of use in confined spaces and challenging environments.

Scrapers: The document lists different types of scrapers, such as three-edged bearing scrapers, curved bearing scrapers, and flat scrapers. These are made of special steel with wooden handles and flanged blades, designed for specific scraping tasks.

Arc Punches: Arc punches are detailed with their code numbers and sizes, designed for stamping out materials like cardboard, leather, and rubber. They comply with DIN 7200 Form A standards.

Snips: Various snips are described, including tin snips, hole cutting snips, and ideal pattern snips. These tools are designed for cutting different materials and are specified for their cutting capabilities and patterns.

Knives: The document includes descriptions of pocket knives, cable knives, and work knives, highlighting features such as collapsibility, sharpness, and specific uses like wire stripping.

Gloves: Work gloves are categorized into FastFit and M-Pact types, designed for universal and heavy-duty use, respectively. They are classified according to EN 420/03 standards.

Belts and Pouches: Various belts and pouches are listed, including heavy-duty belts, universal pouches, and tool rucksacks. These are designed for carrying tools and providing comfort and convenience to the user.

VDE Insulated Tools: The document emphasizes the safety features of VDE insulated tools, which protect users from electrical shocks. These tools meet DIN-ISO requirements and are tested for insulation up to 1000 V. The tools include spanners, screwdrivers, and pliers, all featuring the Check-Tool insulation for added safety.

Flaring Tools Overview:
1. Metric Tubes: Available for sizes 4 to 14 mm with components including a flare body, thrust piece, and clamping jaw.
2. Metric Pipes: Sizes 15 to 19 mm with similar components as metric tubes.
3. Inch Pipes: Sizes 3/16 to 3/4 inch with a flaring tool, cone, and clamping jaw.
4. Complete Sets: Include tools for both metric and inch pipes, with additional deburring reamer and pipe cutter.

Double Flaring Tool Sets:
1. Basic Frame: Includes clamping jaws, cones, setting gauges, and pipe cutters.
2. Advanced Set: Additional cones and setting gauges for a wider range of pipe sizes.

Installation Tools:
1. Valve Holder: Made of aluminum, suitable for various valve types.
2. Angle Valve Socket Wrench: For protective assembling of corner valves.
3. Installation Wrenches: For washbasin mountings with reversible ratchet and open-end spanner.

Bending Tools:
1. Manual Bending Tools: For steel, stainless steel, copper, and composite pipes, with sizes ranging from 3 to 25 mm.
2. Tool Sets: Include bending levers, formers, and cutters, delivered in GEDORE L-BOXX®.
3. Special Features: Durable quality, material-friendly, and suitable for various tube qualities.

Key Specifications:
- Tools are designed for precision and durability, suitable for professional use.
- Available in various sizes to accommodate different pipe and tube dimensions.
- Complete sets include necessary accessories for comprehensive installation and bending tasks.

Recommendations:
- Select tools based on the size and material of the workpiece.
- Ensure compatibility with the specific requirements of the task, such as wall thickness and diameter.

Overview of Bending Tools:
The document provides detailed specifications and descriptions of various bending tools designed for different materials and applications. These tools are primarily used for bending pipes and other materials to precise angles, typically up to 90 degrees.

Specifications:

Tools are available for dimensions ranging from 6 mm to 22 mm in diameter.
Suitable for soft copper pipes (EN 1057), composite pipes, and precision steel pipes (EN 10305-3).
Some models, like No. 245611, are reinforced for annealed stainless steel tubes up to 18 x 1.2 mm.

Manual Bending Tool Sets:

Hydraulic manual bending tool sets are available, featuring multiple bending forms and counter holders.
Delivered in durable cases such as the GEDORE L-BOXX® 136.
Includes additional tools like pipe cutters and counter-supports for various pipe diameters.

Additional Parts and Accessories:

Various cast aluminium bending formers are available for different diameters, ranging from 6 mm to 22 mm.
Counter-supports and counterholder supports are provided for different pipe sizes, with reinforced options available.

Specialized Bending Tools:

Tools for bending round, flat, and angle materials made of steel, copper, and aluminium.
Features include adjustable angular stops and length stops for precision work.
Manual units are designed for mounting on workbenches.

Max Bending Capacities:

Detailed tables provide maximum bending capacities for various materials, including flat steel, square steel, round steel, and angled steel.
Optional tools are necessary for certain bending capacities.

Pictogram Overview:

Includes a comprehensive list of symbols and their meanings related to tool specifications, such as weight, drive types, and dimensions.

Article Index:

An extensive index lists various tools and accessories, providing quick reference to specific items like socket wrenches, adaptors, pliers, and more.

Catalog excerpts

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PREMIUM TOOLS SINCE 1919

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WORKSHOP EQUIPMENT TOOL ASSORTMENTS TORQUE TOOLS

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CONTENTS WORKSHOP EQUIPMENT MOBILE TOOL STORAGE TOOL ASSORTMENTS TORQUE TOOLS TORQUE MULTIPLIERS HAMMERS / STRIKING TOOLS WORKSHOP SUPPLIES VDE INSULATED SAFETY TOOLS INSTALLATION TOOLS BENDING SYSTEMS PICTOGRAM OVERVIEW ARTICLE INDE

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WORKSHOP EQUIPMENT Mobile or stationary: tool trolleys and workbenches from GEDORE are real organisational talents and mobile workplaces at the same time. They therefore prove to be indispensable helpers in workshops and industrial sites. GEDORE has been developing and manufacturing tool trolleys and rolling workbenches since 1954. The early Inspector and Adjutant models are still classics today. With technical evolution, GEDORE has constantly developed the features further. Robust and stable bodies made from particularly thick steel sheet, scratch-resistant powder coating, precision ball bearings...

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DURABLE MANOEUVRABLE INDIVIDUAL LOCKING SYSTEM • Prevents unwanted opening, when being moved • Easy release of the lock via tilt bar • Automatically engages when closed CENTRAL LOCKING SYSTEM • One central lock for all drawers and doors • Safe and easy handling SMOOTH-RUNNING AND HIGH PERFORMANCE WHEELS PERFECT IN FORM AND FUNCTION • Wheels mounted on the outside for more stability • Extremely robust, scratch and impact resistant and corrosion-resistant due to powder coating • Extra-thick sheet steel and spot-welded • Easy steering even when loaded • Tyres made of special solid rubber • roller...

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Workshop Equipment 2005 Workshop Tool trolley Equipment › ABS worktop with compartments for small parts › Side walls with Euro perforation 10 x 38 mm › Added safety due to heel protection and edge › Each drawer with safety locking, › Central locking with cylinder lock › Wide drawers (W 640 x D 400 mm) fully extendable, › Total load capacity 1000 kg static (750 kg dynamic) › Special colours and designs available on request single-hand operation › Load capacity per drawer 40 kg, bottom heavy-duty drawer 60 kg 5x Type 1, H = 67 mm, 1x Type 2, H = 137 mm, 1x Type 3, H = 207 mm 3x Type 1, H = 67 mm,...

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Workshop Equipment 2005-TS-190 Workshop Tool trolley with tool assortment Equipment 190 pieces › Tools in metric sizes › In Check-Tool-Modules 1/4"+1/2" socket wrench assortment in CT module No. TS CT2-D19-D20, 81 pcs Combination wrench set in CT module No. TS CT2-7, 24 pcs Tool assortment in CT module No. TS CT2-2154SK-119, 14 pcs. Pliers assortment in CT module No. TS CT2-142, 28 pcs. Tool assortment in 2/4 CT module No. TS CT2-6-8000, 15 pcs. 1/2" set of screwdriver sockets in 2/4 CT module No. TS CT2-ITX19, 28 pcs + Tool trolley with 7 drawers No. 2005 0511 Werkzeugwagen Werkzeugwagen Werkzeugwagen...

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Workshop Equipment 2004 Workshop Tool trolley Equipment › ABS worktop with compartments for small parts › Storage compartment with perforated sheet › Wide drawers (W 480 x D 400 mm) fully extendable, removable › Each drawer and storage compartment with safety (Euro perforation 10 x 38 mm), two removable drawers for small parts and door on the handle side › Front face with Euro perforation 10 x 38 mm › Added safety due to heel protection and edge protection › Central locking with cylinder lock locking, single-hand operation › Total load capacity 1000 kg static (750 kg dynamic) 3x Type 1, H = 67...

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Workshop Equipment WSL-L7 Workshop Tool trolley workster smartline Equipment with 7 drawers › Worktop with PP plastic cover with front slit and non-slip protective edge, as well as additional small compartments › Front face with Euro hole 10 x 38 mm › Sides rounded off – a minimum of abutting edges › Individual drawer stopping stops more than one drawer being opened, one-handed operation › Central locking with cylinder lock › 7 wide drawers (W 640x D 400 mm) fully extending › Load capacity per drawer 20 kg › Total load capacity 400 kg Workshop WSL-L-TS-147 Tool trolley workster smartline Equipment...

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Workshop Equipment WSL-L-TS-308 Workshop Tool trolley workster smartline Equipment with 308-piece tool assortment › Tools in metric sizes 1/4"+1/2" socket wrench assortment in CT module No. TS CT2-D19-D20, 81 pcs Combination wrench set in CT module No. TS CT2-7, 24 pcs Tool assortment in CT module No. TS CT2-2154SK-119, 14 pcs. Pliers assortment in CT module No. TS CT2-142, 28 pcs. Tool assortment in 2/4 CT module No. TS CT2-6-8000, 15 pcs. 1/2" set of screwdriver sockets in 2/4 CT module No. TS CT2-ITX19, 28 pcs Tool assortment in 2/4 CT module No. TS CT2-2133-2163TX, 13 pcs Wrench set in 2/4...

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Workshop Equipment Workshop 1580 Tool trolley Equipment › Double sided metal shutters to secure the whole internal space › Worktop with tough ABS plastic plate › Front face with Euro hole 10 x 38 mm › Added safety due to heel protection and edge protection › Central locking with cylinder lock › 4 wide drawers (W 480 x D 325 x H 45 mm), all drawers extendable on both sides › 1 large capacity storage compartment in the bottom › Load capacity per drawer 20 kg › Total load capacity 300 kg Workshop 1578 Tool trolley Equipment › Tough ABS worktop , with 3 compartments for small parts › Added safety...

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Workshop Equipment 2004 / 2005 HP Workshop EquipWood plate ment › To be inserted into the plastic lid to obtain a flat working surface › Made of multiplex beech plywood › Suitable for tool trolleys 2004 and 2005 and tool chest 2430 › No. 2004 HP until year of construction 03/2014 for depth 435 mm, No. 2004 HP-14 from year of construction 04/2014, for depth 475 mm › No. 2005 HP from year of construction 04/2022, for depth 440mm until year 03/2014 from year 04/2014 from year 04/2014 Workshop EquipR 2004 L Rear panel ment › Automatically liftable with 2 gas pressure springs, lockable with cylinder...

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All GEDORE Tool Center KG catalogs and technical brochures

GEDORE red Catalogue 2023
112 Pages