ROBOT-POLAR Systems for swarf
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ROBOT-POLAR SystemS Fully automatic system for batch-treatment of metal swarf by deoiling, drying, crushing, separating, screening, transporting and storing. Separate treatment of different swarf materials and cooling lubricants Can be used for almost all metals and plastics Solid matrerial in the swarf can be processed easily Residual moisture below 2% possible High throughput due to short cycle times High flexibility due to universal and versatile combination options Swarf crusher not necessary for optimised batch services Integration of coolant lubricant treatment possible Minimum operator involvement due to full automation of workflows Linking with system components on site possible

The Robot-Polar system for Processing swarf   Due to continually increasing requirements on the properties of workpieces to be manufactured, selection of suitable work materials and cooling lubricants for the production process is becoming more important. In the case of continually increasing material costs as well as the increasing costs for technically perfected cooling lubricants, it is absolutely necessary to recycle the „swarf waste“ from the production process.   Depending on the swarf material and the swarf geometry, this „swarf waste“ contains between 15% and 50% cooling lubricant....

Swarf feeding   The swarf feeding into the Robot-Polar system can take place in different ways:   Centrifuge basket: swarf is filled directly into the centrifuge basket at the processing machine. This basket is then transported to the Robot-Polar system using a manual pump truck, put into a stationary filling station for the treatment process. The manual pump truck is adapted to the respective requirements.   Swarf bins up to 180 l: swarf bins with a batch volume of up to 180 l can be filled at the machine tools and put into a lift-tilting device for automatic filling of the centrifuge...

Swarf feeding   Swarf bins larger than 180 l, short pieces of swarf: swarf bins with a volume of more than 180 l of short swarf can be filled at the machine tool and then fed to a scraper conveyer or vibrating conveyer with the help of a lift-tilting device or a forklift. The swarf is then gradually dispensed into the corresponding centrifuge basket for treatment. tem, where the swarf is emptied directly into the centrifuge basket.   Swarf bins larger than 180 l, long swarf: when adding long swarf from swarf bins with a volume of more than 180 l, a swarf crusher is usually necessary. The...

Centrifuges   The centrifuge is the heart of every swarf treatment system. For different applications, two different centrifuges are used and equipped with various different op- tions and extensions according to the swarf to be processed.   RP-type industrial centrifuge for short swarf: speeds up to 980 rpm. depending on the type of swarf, centrifuge motor is mounted on an elastically supported motor clamping flange.   RF-type industrial centrifuge for long swarf: speeds up to 400 rpm. depending on the type of swarf, rigid mounted centrifuge motor. Technical Data Throughput max. basket...

Swarf discharge   The discharge of the processed swarf in the swarf container can be done in different ways: discharge station with sieve separator: The processed swarf is discharged onto a sieve to separate swarf from parts. Stationary discharge station: Discharge of processed swarf directly or through a vibrating conveyor to a swarf container placed below. ► Movable discharge station: Discharge of the processed swarf into several swarf container placed below.   Movable discharge station with container loading for floor or ceiling fixing: the processed swarf is put onto the movable...

Swarf discharge Container loading with movable discharge station for centrifuge baskets on boom carriage for floor fixing Container loading with movable discharging station for centrifuge baskets on portal carriage Container loading with movable discharging station for centrifuge baskets on portal carriage Container loading with permanently fixed container on movable discharging station. Filled via scraper conveyer. Container loading with permanently fixed container on movable discharging station, filling from centrifuge basket via hall ceiling.

EXAMPLES FOR ROBOT-POLAR SYSTEMS FOR SWARF processing System for two swarf types (titanium and stainless steel), swarf feeding by means of centrifuge basket on basket transport. RS300E swarf crusher and lifting-tilting device System with type RP and RF centrifuge Filling station, centrifuge, transport station and discharging Discharging in four containers

EXAMPLES FOR ROBOT-POLAR SYSTEMS FOR SWARF processing System with RS500E swarf crusher for steel and feeder for grey cast iron Centrifuges with swivelling discharge sockets for two different types of oil, oil cleaning with magnetic separator Feeder situation for three different swarf types Robot-Polar system with RF12

EXAMPLES FOR ROBOT-POLAR SYSTEMS FOR SWARF TREATMENT Lifting-tilting device Filling station Centrifuge Container Discharge station Track section Protective grate Dirty oil tank 1 Dirty oil tank 2 Oil cleaning centrifuge Clean oil tank 1 Clean oil tank 2 Pedestal Electrical control cabinet Robot-Polar System for de-oiling steel swarf wetted with two different types of oil. Feeding the swarf takes place via four different swarf bins, into the lifting-tilting device. The feed quantity is max. 500 litres/batch with a batch weight of max. 500 kg. Swarf can be short or long and clustered. The...

EXAMPLES FOR ROBOT-POLAR SYSTEMS FOR SWARF TREATMENT Lifting-tilting device Swarf crusher Filling station Centrifuge Container Discharge station Track section Protective grate Container loader Robot-Polar System for de-oiling steel and aluminium swarf wetted with oil or emulsion.   Feeding of swarf takes place from tipping containers, content approx. 380 litres by means of fork-lift trucks into the pick-up of the lifting-tilting device for steel swarf with oil or into the pick-up of the lifting-tilting device for steel or aluminium swarf with emulsion. Swarf is crushed in the type RS500E...