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Process Plants for the Brewing Industry

Process Plants for the Brewing Industry

Process Plants for the Brewing Industry

Product catalog summary
Overview: The document discusses advanced technologies for the brewing industry, focusing on de-alcoholization, filtration, concentration, mixing, and carbonation processes using GEA Wiegand and GEA Filtration technologies. The emphasis is on maintaining beer quality while reducing alcohol content.
De-alcoholization: GEA Wiegand offers de-alcoholization plants that preserve beer aroma and quality by operating at temperatures below 40°C. These plants ensure short product residence time, prevent germ formation, and allow carbonation within the plant. They can adjust residual alcohol content to as low as 0.05 vol. % and are suitable for various feed rates.
Filtration and Concentration: The document highlights the use of mechanical vapor recompression for energy-efficient de-alcoholization and concentration processes. GEA Wiegand's technology is applicable to other CO2-containing beverages and offers low operating costs and high process reliability.
Reverse Osmosis Membrane Filtration: For smaller feed rates, reverse osmosis membrane filtration is used, offering high-quality de-alcoholized beer with low filtration temperatures. The plants are compact, partially automated, and designed for easy cleaning and operation.
Clear Malt Beverage Production: The process involves separating undesirable ingredients from beer to produce a clear malt beverage. The modular plant design allows easy integration into existing breweries, offering low operating costs and high process reliability.
Beer Recovery from Surplus Yeast: Crossflow membrane filtration is used to recover beer from surplus yeast, ensuring high-quality recovered beer and efficient yeast processing. The plants are designed for easy cleaning and operation with minimal supervision.
Malt Extract Clarification and Concentration: The document describes the gentle removal of unwanted components from malt extract using crossflow membrane filtration and evaporation, ensuring high product quality and process efficiency.
Mixing and Carbonation: Jet pump technology is used for efficient mixing and carbonation in the beverage industry, offering maintenance-free operation and easy cleaning.
Product Range: GEA offers a wide range of products, including evaporation plants, membrane filtration plants, and various systems for heat recovery, vacuum degassing, and more.
Company Information: GEA Group is a global engineering company with extensive experience in innovative equipment and process technology, operating in over 50 countries.
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Catalog excerpts

Process Plants for the Brewing Industry-1

Process Plants for the Brewing Industry De-alcoholization, ltration, concentration, mixing and carbonation with Wiegand® und GEA Filtration technologies engineering for a better world

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Process Plants for the Brewing Industry-2

Plants for the de-alcoholization of beer according the falling film principle, for feed rates >10 hl/h "Beer must taste like beer". This is the main demand which is always made on the de-alcoholization of beer. For this reason, the gentle treatment of product is of major im- portance during alcohol reduction. GEA Wiegand is one of the most experienced manufacturers in the field of thermal separation technology, and our plants for the de-alcoholization of beer have been successfully sold worldwide thanks to their advantages in view of the process and of the special product features: ■ Gentle product...

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Process Plants for the Brewing Industry-3

Plants for the de-alcoholization of beer with reverse osmosis membrane filtration for feed rates < 10 hl/h In addition to the evaporation technology by GEA Wiegand for the de-alcoholization of beer which has proven for many years, GEA Filtration offers an efficient process for the de- alcoholization of small feed rates by means of reverse- osmosis membrane filtration. These plants are based on the Crossflow membrane filtration process and are suitable for feed rates of less than 10 hl/h. There are two plant configura- tions for capacities up to 5 hl/h and up to 10 hl/h available. Thanks to the...

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Process Plants for the Brewing Industry-4

Plants for the production of clear malt beverage as a basic substance for alcoholic beverages As a basic substance for so-called FAB (flavoured alcoholic beverages), a discoloured and purified water-alcohol mix- ture is used. The basic material is beer (fermented alcohol bases). Undesirable ingredients, such as sugar, salts and long-chain colour and aroma components are separated. The membrane filtration plant can easily be integrated into an existing brewery in order to add a FAB process line. The expenditure regarding the equipment is low, the con- struction is compact, cost-efficient spiral...

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Process Plants for the Brewing Industry-5

Plant for beer recovery from surplus yeast using Crossflow membrane filtration The major beer extract loss in the processing of beer is in the generation of surplus yeast (tank bottoms) during the fermen- tation and storage of beer. Typically up to 3% of a brewery's output is lost in surplus yeast. By means of membrane filtra- tion the beer which is still contained in the tank bottoms can be recovered by separating it from the yeast and from the high-molecular substances. GEA Filtration offers an effective process to recover beer from tank bottoms by means of Crossflow membrane nitration. The...

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Process Plants for the Brewing Industry-6

Clarification and concentration of malt extract with Crossflow membrane filtration and evaporation An ultrafiltration plant with spiral wound modules is used for the clarification of malt extract. During this process, the turbid substances - fine solid particles and insoluble protein components - that remain in the liquid after lautering are removed in a gentle manner. Dissolved protein components still can precipitate in the subsequent process steps, e. g. dur- ing thermal concentration and thus cause a turbidity of the malt extract. The process takes place at low temperatures in order to pro-...

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Process Plants for the Brewing Industry-7

Conveying, mixing and carbonating with jet pumps technology Jet pumps are used in different process steps in the brewing Liquid jet solids pumps convey fluid or granular product by means of a motive liquid. They are perfectly suited to admix solid, fluid or granular components like sugar, fruit concen- trate or syrup. The motive fluid is here the product into which the flowable granular material shall be mixed with. The material being conveyed passes through a funnel into the jet pump The motive liquid flows at a high speed from the motive nozzle into the mixing room of the pump and entrains...

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Process Plants for the Brewing Industry-8

We live our values. Excellence · GEA Group is a global engineering company with multi-billion euro sales and operations in more than 50 countries. Founded in 1881, the company is one of the largest providers of innovative equipment and process technology. GEA Group is listed in the STOXX® Europe 600 index. Am Hardtwald 1, 76275 Ettlingen, Germany Tel: +49 (0)7243 705-0, Fax: +49 (0)7243 705-330 [email protected] www.gea-wiegand.com, www.gea.com Am Hardtwald 1, 76275 Ettlingen, Germany Tel: +49 (0)7243 705-0, Fax: +49 (0)7243 705-330 [email protected] www.gealtration.com, www.gea.com...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.