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Hygienic Valves VARIVENT and ECOVENT Catalog 2014

Hygienic Valves VARIVENT and ECOVENT  Catalog 2014
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Hygienic Valves VARIVENT and ECOVENT Catalog 2014

Product catalog summary
Introduction
This document is a catalog from GEA Tuchenhagen, focusing on hygienic valves under the VARIVENT® and ECOVENT® brands. It provides detailed specifications, technical data, and selection matrices for various types of valves used in hygienic applications.
Legal Notice
The publication date is November 1, 2014. Users are responsible for verifying the suitability of products for their intended applications. Specifications may change without notice, and the company assumes no liability for errors.
Hygienic Valves Overview
The catalog introduces hygienic valves, providing an overview and technical data. It includes a valve selection matrix to assist in choosing the appropriate valve type.
Valve Types and Specifications
The document details various valve types, including shut-off, divert, mixproof shut-off, mixproof divert, and tank bottom valves. Each type is described with specific applications, technical specifications, and selection matrices.
Options and Accessories
The catalog lists available options, housing and nominal widths, actuators, seal materials, surface qualities, connection fittings, and additional accessories.
Spare Parts
Information on seal kits, tools, and VARIVENT® valve inserts is provided.
Control and Feedback Systems
This section covers control systems like T.VIS® and SES (ATEX), including selection matrices and interface types.
Appendix
The appendix includes order code compositions, total order codes, and certificates.
Introduction to GEA Group and GEA Flow Components
The GEA Group operates globally and is divided into various business areas, including GEA Mechanical Equipment, which encompasses GEA Flow Components. This unit specializes in process components and services for liquid product treatment, focusing on industries such as brewing, beverages, dairy, food, pharmaceuticals, healthcare, biotechnology, and fine chemicals.
Product Lines and Technologies
GEA Flow Components offers a range of products including hygienic and aseptic valve technology, hygienic pumps, and cleaning technology. Key brands include GEA Tuchenhagen, GEA Aseptomag, and GEA Breconcherry, each contributing to different aspects of the product range.
Hygienic Valve Technology
GEA Tuchenhagen's VARIVENT® and ECOVENT® valves are designed for cost efficiency and environmental protection. They feature a modular structure for flexibility, reduced energy and water consumption, and long-lasting seals. These valves meet international standards such as EHEDG and 3-A SSI.
Environmental and Economic Benefits
The design of GEA Tuchenhagen products emphasizes sustainability, reducing energy, water, and chemical usage, thus minimizing environmental impact. The products are engineered for high hygienic standards and efficient maintenance, contributing to lower operational costs.
Technical Specifications
The VARIVENT® system offers flexibility with various valve types and configurations, ensuring compatibility with existing systems. The valves are made from high-quality materials like 1.4404/AISI 316 L for product contact components, and they offer options for different seal materials compliant with FDA guidelines.
Support and Services
GEA Tuchenhagen provides engineering support and maintenance services to minimize production downtime. The company offers digital tools and customized maintenance plans to enhance operational efficiency.
Ambient Conditions
Valves can be used outdoors but must be protected against icing. The operating temperature is dependent on the seal material, detailed in a separate table.
Installation
Valves must be installed without stress to avoid damage. Expansion compensators like VARICOMP® are recommended to manage pipeline expansion due to heat.
Air Supply and Operating Pressure
Valve actuators require an air pressure of 4-8 bar, with a standard of 6 bar. Valves operate at a product pressure up to 5 bar, with a maximum configuration of 10 bar.
Actuator Types
The modular design allows for different actuator types, with pneumatic actuators being standard. They are maintenance-free and suitable for long-term operation.
Feedback Systems
Proximity switches can detect valve positions. The use of a proximity switch holder is recommended for end position detection.
Material Properties
The document lists various materials used in valve construction, detailing their composition and resistance to different substances.
Seal Material Properties
Different seal materials (EPDM, FKM, HNBR, FFKM) are specified with their temperature ranges and resistance to various chemicals.
Valve Types and Applications
Single-seat shut-off valves are used for simple shut-off applications. VARIVENT® and ECOVENT® systems offer different configurations for specific needs, such as handling viscous products or large particles.
Technical Data
Detailed specifications for valve dimensions, materials, and configurations are provided, including recommended flow directions and pressure ratings.
Order Codes
The document provides a detailed breakdown of order codes for standard and customized configurations, including options for control and feedback systems.
Cleaning and Maintenance
The valves include features for spray cleaning of the leakage chamber, allowing for cleaning without disturbing the seal surfaces. The document provides guidelines for cleaning procedures and the use of feed valves to supply cleaning media.
Applications
The valves are suitable for various industries, including breweries and dairies, with specific configurations available for different process requirements. The document includes a selection matrix to help choose the appropriate valve type based on application needs.
Conclusion
GEA Tuchenhagen's divert valves offer a range of options to suit various industrial applications, with a focus on flexibility, ease of maintenance, and cost-effectiveness. The document provides comprehensive technical specifications and ordering information to assist in selecting the appropriate valve configuration.
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Catalog excerpts

Hygienic Valves VARIVENT and ECOVENT  Catalog 2014-1

GEA Tuchenhagen Hygienic Valves VARIVENT ® and ECOVENT ® Business Line Hygienic Valve Technology Catalog 2014 engineering for a better world

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Hygienic Valves VARIVENT and ECOVENT  Catalog 2014-3

Legal notice Publication date: November 1, 2014 The publication of specifications, technical data and information in written or electronic form does not release the user from the responsibility of checking for themselves all products delivered by us for suitability for the application(s) intended. These may be subject to change without prior notification. Errors and printing errors excepted – we assume no liability for the correctness of ­ specifications given. The general terms and conditions of delivery apply. All rights reserved – copyright on all contents GEA Tuchenhagen GmbH Am Industriepark...

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Hygienic Valves VARIVENT and ECOVENT  Catalog 2014-6

GEA Tuchenhagen Business Unit GEA Flow Components Whether it's dairy, beer, viscous food ingredients or fine-chemical products – product quality and profitability are what matter in the end. This is precisely what the business unit GEA Flow Components stands for – it's a specialist with many years of experience for everything that flows. The GEA Group The GEA Group, with operations worldwide, is divided into business areas. One of these is GEA Mechanical Equipment, which consists of the four business units: GEA Flow Components, GEA Homogenizers, GEA Food and GEA Mechanical Separation. The Business...

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Hygienic Valves VARIVENT and ECOVENT  Catalog 2014-7

GEA Tuchenhagen Business Unit GEA Flow Components Four business lines – for everything that flows The product range of the business unit GEA Flow Components includes hygienic and aseptic valve technology, hygienic pumps and cleaning technology. These products are used particularly for the brewing, beverages, dairy and food industries, as well as for the pharmaceutical, health care, biotechnology and fine-chemicals industries. Hygienic valves and components from GEA Tuchenhagen form the core component of matrix-piped process plants. For aseptic processes, which require components with the highest...

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Hygienic Valves VARIVENT and ECOVENT  Catalog 2014-8

Hygienic Valves Introduction to Hygienic Valves GEA Tuchenhagen products are based on future-oriented company and product design principles that include an obligation to economic viability, sustainability and service. Your investment pays off GEA Tuchenhagen VARIVENT® and ECOVENT® hygienic valves help you to achieve considerable cost savings. The valve concepts with a variable structure and the efficient control technology provide both low purchase costs and low energy consumption. The design of the valves and individual components without dead space satisfies the most exacting hygienic requirements...

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Hygienic Valves VARIVENT and ECOVENT  Catalog 2014-9

Hygienic Valves Introduction to Hygienic Valves You score points with environmental protection Our support is your gain Lower consumption of energy, water and chemicals means less pollution for the climate and environment. GEA Tuchenhagen meets these requirements by complying with binding international standards. In addition to our product range, you can also make use of the individualized engineering support from GEA Tuchenhagen. Even before you have started using our products, this support provides you with extensive digital tools – from technical drawings through to 3-D models. As a user of...

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Hygienic Valves VARIVENT and ECOVENT  Catalog 2014-10

Hygienic Valves Overview Hygienic valves Sealing according to the VARIVENT® principle VARIVENT® and ECOVENT® hygienic valves offer reliable function, are suitable for CIP / SIP, easy to maintain and represent a significant factor in consistent product quality. Low operating, maintenance and servicing costs ensure economical system productivity. The hygienic valves are characterized by special seal technology. A metallic stop results in defined seal deformation, ensuring long seal life. This allows for more time to pass between required maintenance services with the process system, thereby allowing...

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Hygienic Valves VARIVENT and ECOVENT  Catalog 2014-11

Hygienic Valves Overview The VARIVENT® modular system 1 Control and feedback system The high flexibility in the VARIVENT® system offers many advantages. With the ability to combine all basic elements with one another, the system offers a broad range of possible applications. Existing valve systems in process installations can be modified or adapted without changing the current system concept. Both variants of the T.VIS® generation offer the opportunity of selecting between two feedback systems variably depending on the customer requirements. Whether the proven sensor technology in the T.VIS®...

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Hygienic Valves VARIVENT and ECOVENT  Catalog 2014-12

Hygienic Valves Technical Data Available nominal widths for valve series Section Shut-off valve type N Shut-off valve type N small Divert valve type W Divert valve type W small Bottom valve type N Shut-off valve type N Long-stroke shut-off valve type N_V Shut-off valve type U Long-stroke shut-off valve type U_V Divert valve type W Divert valve radial sealing type W_R Long-stroke divert valve type W_V Divert valve type X Long-stroke divert valve type X_V* Double-seat valve type D Double-seat valve type B Double-seat valve type R Double-seat long-stroke valve type D_/ V* Double-seat valve type...

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Hygienic Valves VARIVENT and ECOVENT  Catalog 2014-13

Hygienic Valves Technical Data Materials Housing connections Components in contact with the product are produced from 1.4404 / AISI 316 L, while those not in contact with the product use 1.4301 / AISI 304. Other materials, e.g. for use when handling aggressive fluids, are available on request. Two alternative housing connections are available: the clamped connection (standard) and the fixed housing connection. The clamped housing selection permits a flexible choice of port orientation. For detailed information about the properties of the materials, refer to the material properties table (see...

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Hygienic Valves VARIVENT and ECOVENT  Catalog 2014-14

Hygienic Valves Technical Data Ambient conditions Operating pressure Ambient temperatures VARIVENT® / ECOVENT® (with T.VIS® control module) Proximity switches The valves can also be used outdoors. However, in these application areas they must be protected against icing, or else deiced before switching or lifting. In addition, the particular requirements on the control and feedback system must be taken into account in this case. The product or operating temperature depends on the seal material and can be seen in the seal material properties table (see page 15). Installation VARIVENT® and ECOVENT®...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.