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24/7 PMO Valve™

24/7 PMO Valve™

24/7 PMO Valve™

Product catalog summary
Introduction
The document introduces the Tuchenhagen 24/7 PMO Valve™, a revolutionary valve that allows continuous production in dairy plants by enabling seat and vent cavity cleaning without stopping production. This innovation follows the FDA's lifting of previous restrictions under the Pasteurized Milk Ordinance (PMO) regulation Item 15p.

Specifications and Features
The 24/7 PMO Valve™ features independent upper and lower seats, a full-port vent cavity, and a unique patented seat design that prevents cross-contamination. It is equipped with proximity switches for seat position detection and a failsafe actuator.

Functional Characteristics
  • Independent seat lifting allows cleaning while product is present in the opposite housing.
  • Eliminates the need for production shutdowns, enhancing productivity.
  • Compact, automated system reduces product losses and contamination risks.

Application Areas
The valve is suitable for various dairy plant operations, including receiving systems, storage, batching, distribution, and supply systems. It can be integrated into matrix manifolds for efficient installation and operation.

Safety and Compliance
The valve meets high safety standards, certified to the 3A (85-00) standard for sanitary construction. It ensures safe operation with automated processes and a closed piping system.

Benefits
  • Increased productivity and profitability for dairy plants.
  • Reduced equipment costs and maintenance requirements.
  • Available in multiple sizes with optional accessories for specialized applications.

Conclusion
The Tuchenhagen 24/7 PMO Valve™ represents a significant advancement in dairy processing technology, offering continuous operation and enhanced safety, ultimately leading to greater operational flexibility and profitability.
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Catalog excerpts

24/7 PMO Valve™-1

TuchenhagenFlow Components Process EquipmentDivision The only way to non-stop production. >

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24/7 PMO Valve™-2

Control module - internal prox. switch detectslower seat positionActuatorLifting actuatorAir connection lower seat lift Main air inlet Lantern > External prox. switchdetects upper seatposition > Upper valve diskwith metallic stop Full-Port vent cavityaccording to PMOItem 15p Air connection upper seat Lower seat radial gasket for leak-free valve transition >

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24/7 PMO Valve™-3

CIPR CIPR F1CIPS F2 F3 CIPS Milk >

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24/7 PMO Valve™-4

Compact automated systemՕReduced product losses Closed to atmosphere eliminatingpossibility of contaminationՕEasy to expand BUT All transfer and tank cleaning operations must be shut down in order to clean mixproof valve seats > CIPS Tank 1Tank 3 Tank 2Tank 1 F2 Tank 1 Tank 1 CIPRTank CIPRAir BlowH2O F1CIPS All tank filling and empty operations must be shut down during PMO valve manifold cleaning (2-3 hrs/day) > Seat and vent cavity cleaning notallowed with regular PMO Valves while milk or milk products are present in the valve size="-1">

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24/7 PMO Valve™-5

ٕCompact automated systemReduced product losses ՕClosed to atmosphere eliminatingpossibility of contaminationEasy to expand AND FOR THE FIRST TIME EVERՕ NEW No need to shut down theproduction system in order to clean the valve seats leading to 24/7 production > Tank 1Tank 3 Tank 2Tank 1 to Filler 1ProductTank CIPRLine CIPRAir Blowto Filler 2 Tank 1 CIPS Tank and line cleaningpossible at any timeՕSeat lifting possible during production > NEW : Valve Seats may be cleanedby independent seat lifting while product is in opposite housing of valve with new 24/7 PMO Valve size="-1">

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24/7 PMO Valve™-6

Closed positionValve in transitionOpen positionLifting upper valve diskLifting (down) lower valve disk >

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24/7 PMO Valve™-7

The 24/7 PMO Valveٙ meets the highest plantsafety standards. Proximity switches detect the position of the upper and lower valve seats while the spring-to-close main actuator returns the valve to the failsafe closed position in the event of loss of air or power. The valve is certified to the 3A (85-00) standard for sanitary construction of Mixproof valves. Now that the regulatory restriction has beenlifted for this new 24/7 PMO Valve from Tuchenhagen, the US Dairy Industry can finally take advantage of all the traditional benefits of mixproof technology, such as:ٕFully automated operation (No...

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24/7 PMO Valve™-8

Process EquipmentDivision Tuchenhagen Flow Components, LLC.90 Evergreen Drive .Portland, ME 04103Tel: 1-207-797-9500 .Fax: 1-207-878-7914 [email protected] .www.tuchenhagen.com > 661us-08/07 size="-2">

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.