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Gas Cleaning Systems

Gas Cleaning Systems
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Gas Cleaning Systems

Product catalog summary
Overview
GEA Process Engineering specializes in designing, delivering, and commissioning gas scrubbing plants for process and environmental technology. The company adheres to standards like DIN ISO 9001 and ASME U Stamp, with a global presence in over 80 countries.
Types of Scrubbers
GEA offers various scrubbers, including jet scrubbers, hot gas scrubbers, packing towers, and Venturi scrubbers. These are used for cleaning discharge air, absorbing gases, separating aerosols, and cooling gases, with capacities from 0.05 m3/h to 100,000 m3/h and temperatures up to 1,300 °C.
Applications
  • Flue Gas Cleaning: Removes harmful substances from incineration processes.
  • Process Gas Cleaning: Targets noxious substances like halogens and ammonia.
  • Dust Separation: Uses jet and Venturi scrubbers for dust particle separation.
  • Gas Cooling: Jet scrubbers cool hot, dust-laden gases.
  • Chloric Gas Absorption: Manages emissions in chlorine production.
  • Emergency Units: Handles accidental chlorine leaks.
Technological Features
GEA's scrubbers are designed for safe quenching of flue gases, minimizing corrosion, and maintaining low pressure loss. They are adaptable to partial loads and can be constructed from various materials.
Advantages
GEA scrubbers use corrosion-resistant materials, have minimal pressure loss, and are adaptable to varying loads. They can recover valuable substances from exhaust gases.
Conclusion
GEA Wiegand's gas scrubbing plants are versatile and efficient, ensuring compliance with emission limits and enhancing environmental safety.
Mobile Chlorine Emergency Unit
This unit is globally unique and can be quickly transported to accident sites. It processes up to 1,000 m3/h of air with up to 150 kg of chlorine, reducing chlorine content to less than 10 ppm. It can also handle gases like hydrogen bromide and sulphur dioxide.
Compact Gas Scrubbers
These consist of a jet scrubber and an absorption column, operating on the ejector principle. They are available in four sizes and two designs, suitable for laboratory and industrial settings.
Jet Scrubber Types
  • Type I: Features a scrubbing tube with liquid distribution and motive nozzles, adaptable and low maintenance.
  • Type II: Integrates the scrubbing tube into the separation tank, offering space efficiency and enhanced separation capacity.
Venturi Scrubbers
These are high-performance separators for removing aerosols and fine dust, featuring a variable regulating cone for maintaining separation rates.
Company Information
GEA Group is a global engineering company operating in over 50 countries, known for innovative equipment and process technology, emphasizing values like excellence and integrity.
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Catalog excerpts

Gas Cleaning Systems-1

Wiegand® Gas Scrubbing Plants for Process and Environmental Technology Process and flue gas scrubbing, particle separation, gas cooling engineering for a better world

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Gas Cleaning Systems-2

Gas scrubbing plants for process and environmental technology Our scope of delivery starts with engineering and ends up with delivery and commissioning of complete plants just upon your request. Quality and reliability are essential factors of the company. Certification according to well-established standards such as DIN ISO 9001 and ASME U Stamp are therefore a matter of course. You may contact us through our sales network with specialized engineers in more than 80 countries on every continent worldwide. GEA Wiegand is a worldwide leading company for process technology. We deliver gas cleaning...

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Gas Cleaning Systems-3

We have developed gas scrubbers in compact design for gas quantities of up to 2,000 m3/h: This brochure presents some of the most important applications: Flue gas cleaning Laboratory gas scrubber LGW 40, LGW 50 and LGW 80 Compact gas scrubber KGW For more than 40 years we have been designing, constructing and supplying gas scrubbers for diverse areas of application, ranging from single components to complete exhaust gas cleaning plants with integral control systems. In our laboratory we have extensive mobile testing equipment and the necessary analysis and measuring instruments thereby enabling...

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Gas Cleaning Systems-4

Left: hot gas quench Right: Quench with jet scrubber and packing tower arranged downstream for flue gases with an inlet temperature of 1,300 °C, capacity: 14,900 m3/h Waste from chemical processes and production plants and also sewage sludge is often disposed of through incineration. The exhaust gases which are thereby produced with temperatures up to 1,300 ºC contain, among other things, halogenated carbon-hydrogen and heavy metals. This means that exhaust gases from incineration have to be cleaned to comply with the permitted emission limits. For many years GEA Wiegand has successfully supplied...

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Gas Cleaning Systems-5

Cleaning of process exhaust gas GEA Wiegand jet scrubbing plants are perfectly suited to the cleaning of exhaust air from chemical reaction processes, production buildings, container de-aeration, tank wagon emptying. As with all wet scrubbing units, these jet scrubbing plants circulate the scrubbing liquid. However, the jet scrubber, which operates according to the ejector principle, causes no pressure loss; instead it generates a pressure gain in the gas flow so that the need to use a ventilator is often eliminated. Additional packing or trays are installed into the scrubber’s separator as counter-flow...

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Gas Cleaning Systems-6

Dust separation with jet and Venturi scrubbers Besides harmful gaseous substances, the exhaust gases which require treatment often contain solid particles, which have to be cleaned to meet emission limit regulations. It is necessary to know the size distribution of the particles in order to choose the most suitable equipment. ditioned (through partial condensation of the water vapour content or water injection by means of high pressure or dual material nozzles), particles from approx. 0.5 µm upwards can be separated. For particle sizes larger than approx. 4.0 µm, jet scrubbers can achieve a separation...

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Gas Cleaning Systems-7

Gas cooling Jet scrubbers are like spray coolers and are therefore particularly suited to applications where large quantities of hot, dust-laden gas have to be cooled. Both units have no parts which are susceptible to rapid fouling, they operate in combination, without pressure loss and adapt very easily to large fluctuations in load. GEA Wiegand supplies jet scrubbers as gas coolers For pre-cooling and inter-cooling in compression units For the simultaneous quenching and absorption of large quantities of harmful gases. 2-effect gas scrubbing plant for cooling and cleaning flare gas , capacity:...

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Gas Cleaning Systems-8

Lefthand fig.: Chloric gas absorption plant for cleaning exhaust air from chlor-alkali electrolysis and for the production of chlorine bleaching Righthand fig.: Turn-key jet scrubbing plant made of titanium and fibre-glass reinforced epoxy resin for the absorption of 25,000 kg/h chlorine in a chlorine factory. Absorption rate: 98 % In the production of chlorine all the resulting emissions including those from possible breakdowns must be collected together and conveyed to a gas cleaning system. Therefore, an absorption plant is an essential part of the standard equipment. In general terms, we...

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Gas Cleaning Systems-9

Scrubbers as emergency units In order to prevent accidents caused by escapes of chlorine from leaking storage containers or dosing plants, GEA Wiegand have developed chlorine emergency units, which operate according to the principle of the jet scrubbers. They are able, in the event of an accident, to suck up the environmental air without using a mechanical ventilator, to chemically bind the chlorine into the scrubbing liquor (usually caustic soda) and to reintroduce the cleaned air into the environment. For the purpose of room atmosphere suction there are 5 ready-to-connect standard sizes with...

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Gas Cleaning Systems-10

Compact gas scrubbers for gas quantities up to 2,000 m3/h Compact gas scrubbers consist of a jet scrubber and an absorption column which is arranged downstream. They operate according to the ejector principle and do not generate any pressure loss in the gas flow; instead they produce a pressure gain. Therefore, generally speaking, there is no requirement for a mechanical ventilator to draw off and convey the gas. The scrubbing liquid serves as motive medium. The mixture of gas and liquid is separated in a centrifugal separator arranged downstream. This is designed in such a way that foam formation...

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Gas Cleaning Systems-11

Types and components Jet scrubber type I narrowest cross section of the equipment. This cross section must be adapted to the gas flow in order to achieve the same separation rate during partial load. For this purpose we have developed Venturi scrubber type U and equipped it with a variable regulating cone. The control range lies between 10 % and 100 % load, with the same high separation rate. Jet scrubbers operate according to the ejector principle and are the only gas scrubbers which suffer no pressure loss in the gas flow, but actually generate a pressure gain. This means that, generally speaking,...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.